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3rd gen headlight tab reinforcement/repair

Discussion in 'Lighting' started by Firn, Mar 16, 2023.

  1. Mar 25, 2023 at 6:43 PM
    #21
    MickeyB

    MickeyB Well-Known Member

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    Yep, I think we’re talking about the same one.

    4F0893FE-D65A-4F2B-8EE9-5D0802D56693.jpg
     
  2. Mar 25, 2023 at 8:37 PM
    #22
    Firn

    Firn [OP] Well-Known Member

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    I can dig into that. Looks like there is a lot of opportunity to make something that fits into whatever may remain on the light and then have a mounting point

    PXL_20230326_033322733.jpg
     
  3. Mar 26, 2023 at 6:37 AM
    #23
    Buttskevin21

    Buttskevin21 Well-Known Member

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    Stock-ish
    Threw mine on last night! Pretty perfect fit (besides my whole front clip sitting wonky). They tab right in and I just used Jd weld plastic bonder to glue them in. My headlights used to bounce on hard hits and atleast in the first drive last night, the stiffer tabs got rid of the bounce. Super good solution to the thin tabs, and could definitely use these to repair totally broken tabs. I've gone through about 3 sets of headlights due to them just breaking/falling out haha.
    PSX_20230325_194051.jpg PSX_20230325_194141.jpg PSX_20230325_194235.jpg
     
    Firn[OP], MickeyB and Toy_Runner like this.
  4. Mar 27, 2023 at 4:13 PM
    #24
    Firn

    Firn [OP] Well-Known Member

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    PXL_20230327_225409851.jpg

    Didn't even realize mine was broken already.

    I will just start including these in the kits
     
    MickeyB[QUOTED] and Toy_Runner like this.
  5. Mar 28, 2023 at 7:41 AM
    #25
    MaxT

    MaxT MaxT

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    Go Rhino Power Steps, MESO Puddle Pods, KDMAX Tune, Accumulator delete MOD, Mud Flaps, OEM Power Tailgate Lock, Hood Struts, Kicker Key Amp, New Speakers, New Shift Knob, OEM Bed Mat, MESO Total LED Taillights, LED 3RD Brake Light, Hitch 4TH Brake/Running/Backup Light, Scan Gauge III, Borla Cat-Back Exhaust, Jowett Oil Filter Cap, MESO Map and Dome Dual-Color Lights, Driver's Side Grab Handle Future: OEM LED Headlights, Peragon Bed Cover, Borla Exhaust Mid-Pipes
    I will buy a set for the 2020+ OEM LED headlights!
     
  6. Mar 28, 2023 at 8:35 AM
    #26
    Firn

    Firn [OP] Well-Known Member

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    Unfortunately these won't work for the OEM LEDs, I know for sure one of the tabs on the top and the side tab are very different.

    I have an OEM LED on order and will be making some for that once it arrives.
     
    Toy_Runner likes this.
  7. Mar 28, 2023 at 11:51 AM
    #27
    aturk

    aturk Well-Known Member

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    Any luck on making a set for the Morimotos?
     
  8. Mar 28, 2023 at 12:04 PM
    #28
    Firn

    Firn [OP] Well-Known Member

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    I have do not have access to test fit on the MM however I shipped a set to in2seconds as the pictures he sent me looked like the MM tabs were identical to the OEM ones.

    Shipping may take a bit but hopefully he can chime in here in the near future to let us know if they work with the MM.
     
  9. Mar 28, 2023 at 12:39 PM
    #29
    aturk

    aturk Well-Known Member

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    Sweet thanks, I'll grab a set of OEM and a set for the MM (pending fitment) soon.
     
    Firn[QUOTED][OP] likes this.
  10. Mar 29, 2023 at 4:18 AM
    #30
    Firn

    Firn [OP] Well-Known Member

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    I now have 5 kits ready. These reinforce the top two tabs or repair the top two and the side tab.

    I'll get these up for sale soon

    PXL_20230329_110401685.jpg
     
  11. Mar 29, 2023 at 11:56 AM
    #31
    MickeyB

    MickeyB Well-Known Member

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    Count me in! That was a quick solution to that side tab.
     
  12. Mar 29, 2023 at 4:25 PM
    #32
    Firn

    Firn [OP] Well-Known Member

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    Welp, thought I was done.

    Lesson here, don't make assumptions.

    Went to double check fitment on the opposite headlight. Only designed off one side since everything has been perfectly symmetrical.

    Welp, my lower tab is massively busted. In fitting the repair part I realized that the overall area for gluing can be made much larger. What I have would probably work, but imo is marginal.

    So back to cad to tighten fitment and make this better.

    PXL_20230329_231105903.jpg

    PXL_20230329_231026479.jpg

    PXL_20230329_231228294.jpg
     
    Toy_Runner likes this.
  13. Apr 3, 2023 at 2:49 PM
    #33
    Firn

    Firn [OP] Well-Known Member

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    Kits soon to be listed in the forsale section
     
  14. Apr 3, 2023 at 3:24 PM
    #34
    wahoobie

    wahoobie TidewaterCustoms.com

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    I just saw your post and wanted to commend you on fixing an issue that seems to an on-going problem in the OEM design. Should I ever need a fix or meet up with someone first hand I will send them your way, well done! @Firn
     
    Toy_Runner and Firn[OP] like this.
  15. Apr 3, 2023 at 3:25 PM
    #35
    Firn

    Firn [OP] Well-Known Member

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    Led light arrived.

    One top tab looks the same. The lower tab is similar and may only take minor revisions to the cad file to be made to fit. The top inner tab however is a complete redesign.

    Halogen light first
    PXL_20230403_201115904.jpg PXL_20230403_201110515.jpg PXL_20230403_200911829.jpg PXL_20230403_200908248.jpg PXL_20230403_200902044.jpg PXL_20230403_200857538.jpg
     
    MickeyB and Toy_Runner like this.
  16. Apr 9, 2023 at 8:07 AM
    #36
    Firn

    Firn [OP] Well-Known Member

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    Led tab test repair kit on the printer right now

    PXL_20230409_150517286.jpg

    PXL_20230409_150622381.jpg
     
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  17. Apr 9, 2023 at 8:17 PM
    #37
    Firn

    Firn [OP] Well-Known Member

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    LED repair tabs soon off to some testers.

    PXL_20230410_031248690.jpg
     
    Toy_Runner likes this.
  18. Apr 27, 2023 at 8:13 PM
    #38
    MickeyB

    MickeyB Well-Known Member

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    Are these listed? I don’t want to miss out!
     
    Firn[QUOTED][OP] likes this.
  19. Apr 27, 2023 at 8:38 PM
    #39
    dmca

    dmca Active Member

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    This site contains affiliate links for which the site may be compensated.
    #39
    Toy_Runner and Firn[OP] like this.
  20. Apr 28, 2023 at 3:49 PM
    #40
    iNfectious

    iNfectious Well-Known Member

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    Nice job! Would've use this back then when I broke one of my tabs during a HID retrofit
     

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