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Connecting different gauge wires

Discussion in 'Lighting' started by MrWortWort, May 24, 2023.

  1. May 24, 2023 at 6:20 PM
    #1
    MrWortWort

    MrWortWort [OP] Well-Known Member

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    I have a Trigger 6 shooter switch panel that come with 14 and 12 gauge wires

    I bought pod lights from diode dynamic which the pigtail provided are 18 awg wire

    How do I connect the two different gauge wire without causing electrical problem?
     
  2. May 24, 2023 at 6:24 PM
    #2
    crazysccrmd

    crazysccrmd Well-Known Member

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    That won’t be a problem. You can either use good quality butt splices or twist and solder the wires directly.
     
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  3. May 24, 2023 at 6:25 PM
    #3
    Tacospike

    Tacospike Semi-Unknown Custodial Member

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    I’ve done it on several projects, Al have been fine going between the two. More so going from a smaller gauge to a larger.

    things could heat up going from a larger gauge supply to smaller depending on load rating
     
  4. May 24, 2023 at 6:26 PM
    #4
    Tacospike

    Tacospike Semi-Unknown Custodial Member

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    ^

    Adding ~ there are soldering connections that don’t require solder. Just heat
     
  5. May 24, 2023 at 6:29 PM
    #5
    Tacospike

    Tacospike Semi-Unknown Custodial Member

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    Like this. I still solder them because I’m used to it but not needed


    IMG_2790.jpg
     
  6. May 24, 2023 at 6:39 PM
    #6
    VXEric

    VXEric Well-Known Member

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    I usually use crimp on spade connectors in that case. Get the right size for each wire and the spade part that connects is always the same, so it makes it easy. If you never need to disconnect it again then put heat shrink over the whole thing once it's connected.

    Or if it's under the truck/ in the engine bay get some weather pack connectors. Same idea.
     
  7. May 24, 2023 at 6:49 PM
    #7
    MrWortWort

    MrWortWort [OP] Well-Known Member

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    That what I did for my ditch lights

    The thing is I can't find the right crimp connector

    I found a 16 awg to 12 awg crimp connector
    But I can't find a 18 awg to 14 or 12 awg connector
     
  8. May 24, 2023 at 7:01 PM
    #8
    Tacospike

    Tacospike Semi-Unknown Custodial Member

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    What I posted works with multiple gauges and weather proof
     
  9. May 24, 2023 at 8:02 PM
    #9
    MrWortWort

    MrWortWort [OP] Well-Known Member

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    That I'm concern about because the pods will be attached to my roof rack
    so the wires will be expose to the elements
     
  10. May 24, 2023 at 8:19 PM
    #10
    crazysccrmd

    crazysccrmd Well-Known Member

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    There’s nothing to be worried about. Crimp them and use a good heat shrink tubing and you’ll be fine.
     
  11. May 24, 2023 at 8:21 PM
    #11
    BLtheP

    BLtheP Constantly Tinkering Member

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    Last edited: May 24, 2023
    super_white and VXEric like this.
  12. May 24, 2023 at 8:51 PM
    #12
    MrWortWort

    MrWortWort [OP] Well-Known Member

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    It's ok to expose wire that's going to heat up when being used?
    Sounds like the wire is going to wear out faster or damaged wherever the wire is mounted against.
     
  13. May 24, 2023 at 8:56 PM
    #13
    crazysccrmd

    crazysccrmd Well-Known Member

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    Nothing will be heating up abnormally. You’re thinking into this way too much. There is no downside to stepping down from a thicker gauge wire to a smaller gauge when the amperage is still well within the capacity of the smaller wire.
     
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  14. May 24, 2023 at 9:11 PM
    #14
    MrWortWort

    MrWortWort [OP] Well-Known Member

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    Ok
    The Amp for the pair is 5.4amp
    2.7amp for one (12.8V)
     
  15. May 24, 2023 at 11:18 PM
    #15
    super_white

    super_white Well-Known Member

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