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Transfer Case Leak - re-seal question

Discussion in '2nd Gen. Tacomas (2005-2015)' started by dk_crew, Jun 10, 2024.

  1. Jun 10, 2024 at 5:55 AM
    #1
    dk_crew

    dk_crew [OP] Well-Known Member

    Joined:
    May 20, 2019
    Member:
    #293798
    Messages:
    860
    Gender:
    Male
    First Name:
    Dave
    Austin, TX
    Vehicle:
    2005 Tacoma 4x4
    My tcase is leaking -- and before I crack into it I'm hoping a few folks can confirm my issue and fix. It's leaking from the front sub-assembly (which sure seems like the back to me since this is hte side that points to the rear diff). Can someone confirm the steps to address this. My thoughts are:
    1. remove the output shaft compansion flange sub assembly
    a. remove output shaft nut and flange oil seal
    2. remove the 5 bolts from the housing sub assembly
    3. rtv or some type of gasket seal
    4. re-assemble and torque accordingly
    a. replace the output shaft companion flange oil seak

    Does this sound about right?

    upload_2024-6-10_7-19-33.png
     
  2. Jun 10, 2024 at 9:50 AM
    #2
    TnShooter

    TnShooter The TacomaWorld Stray

    Joined:
    Sep 2, 2010
    Member:
    #42625
    Messages:
    21,296
    Gender:
    Male
    First Name:
    Deogee
    Vehicle:
    07' TRD Off-Road, Auto
    STOCK
    I've never tackled this job. So all i can do is provide service data
    upload_2024-6-10_12-49-3.pngupload_2024-6-10_12-49-36.pngupload_2024-6-10_12-50-40.png
     
    dk_crew[OP] likes this.

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