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Replacing Brittle Wire Loom on a 4.0 Engine

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Skunny, Jul 1, 2024.

  1. Jul 1, 2024 at 2:36 PM
    #1
    Skunny

    Skunny [OP] Well-Known Member

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    Ken
    Redlands
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    While cleaning the throttle body, I discovered that the wire loom protecting the wires is brittle and breaking apart. I'm concerned about potential damage from engine heat. Has anyone replaced the wire loom on their 4.0? If so, what high-heat materials did you use? I just ordered some high-heat tape and wire loom from Amazon and would appreciate any advice or recommendations.

    https://a.co/d/09TFPVTF

    https://www.amazon.com/dp/B092ZB365R

    Tacowire.jpg
     
    kwanjangnihm and GilbertOz like this.
  2. Jul 2, 2024 at 3:45 AM
    #2
    deanosaurus

    deanosaurus Caveman

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    Go pick up a cheap pair of "safety" scissors, the kind for kids, with the rounded ends. They will make trimming off the old loom and tape much less nerve wracking.

    Disconnect your battery and do each leg/bundle one at a time by disconnecting the end and starting there. Re-wrap each leg as you finish it, reconnect, and move to the next one. Go slow and careful.

    When you get to a clip or bracket, be ready for tabs/studs/etc to break no matter how careful you are and replace them with zip ties or insulated "P" brackets, like these right here (illustration purposes only, get the right size). Don't mess with the OEM heat shield tape (the aluminized stuff), it's on there good and a real pain to replace.
     
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    Skunny[OP] likes this.
  3. Jul 2, 2024 at 3:11 PM
    #3
    Skunny

    Skunny [OP] Well-Known Member

    Joined:
    Apr 10, 2014
    Member:
    #127413
    Messages:
    50
    Gender:
    Male
    First Name:
    Ken
    Redlands
    Vehicle:
    2014 4x4 TRD Sport DBC
    Thanks for the tips. I cleaned up the area this morning and added the loom along with the Tesa tape. It was some work, but it looks good, and I feel better about it now. I didn’t take any pictures, though. I put it all together and then realized I forgot.
     

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