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Replace thread inserts in bed

Discussion in 'Technical Chat' started by hdtrc, Aug 14, 2024.

  1. Aug 14, 2024 at 11:31 AM
    #1
    hdtrc

    hdtrc [OP] Member

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    Hello,

    New owner of a 2013 Access Cab 4cyl 6' Bed. I bought it rear ended and have bought a replacement bed and fenders.

    There are brackets over each wheel that connect the bed to the fenders. The bolts that affix those brackets to the bed thread into inserts that are in posts of the bed's composite material.

    Well, being as they are right above the rear wheels, they get wet and rust and the heads break off. My used replacement bed has those bolt heads broken off.

    Has anyone devised a way to replace those inserts or have a method for getting them out ?
    I don't see drilling out the broken bolts as feasible...rusted pretty good.

    Thanks,
    Ed
     
  2. Aug 16, 2024 at 3:31 PM
    #2
    gotoman1969

    gotoman1969 Well-Known Member

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  3. Aug 19, 2024 at 9:04 AM
    #3
    hdtrc

    hdtrc [OP] Member

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    Below is a pic of the inserts. They are on the underside of the wheelwell hump. The one on the left is as is from the factory with a broken off bolt rusted in it. The right is after using an angle grinder to cut the insert in half and remove it. The hole left behind is 3/8".

    I'll probably have to open up that hole for a new insert.

    IMG_7352.jpg
     
  4. Aug 19, 2024 at 10:47 AM
    #4
    Revelations

    Revelations Well-Known Member

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  5. Aug 19, 2024 at 1:25 PM
    #5
    hdtrc

    hdtrc [OP] Member

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    I don't see how. Those appear to be for tubing or sheet metal. I think the fiberglass stub would crack.
     
  6. Aug 19, 2024 at 1:57 PM
    #6
    Revelations

    Revelations Well-Known Member

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    Some types work like rivets, so they squeeze the material. Kind of like rubber well nuts on motorcycle fairings.
     
  7. Aug 19, 2024 at 3:21 PM
    #7
    gotoman1969

    gotoman1969 Well-Known Member

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    A rivnut will work fine, or you could use a rubber well nut like @Revelations mentioned.
     
    Revelations[QUOTED] likes this.
  8. Sep 5, 2024 at 11:45 AM
    #8
    hdtrc

    hdtrc [OP] Member

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    I drilled around the inserts with a 3/4" hole saw and then popped them out. I epoxied in M6 T nuts.

    Tacoma Bed Insert.jpg
     
    gotoman1969 likes this.
  9. Sep 10, 2024 at 3:16 PM
    #9
    Alantaco78

    Alantaco78 Active Member

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    TartanEagle likes this.
  10. Sep 12, 2024 at 10:06 AM
    #10
    hdtrc

    hdtrc [OP] Member

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    Here's the epoxied nut. Can't tell much from the pic but it works.
    Thanks Alantaco78 for your link. That's a nice alternative.

    IMG_7516.jpg
     
    Alantaco78 likes this.
  11. Sep 12, 2024 at 6:36 PM
    #11
    Alantaco78

    Alantaco78 Active Member

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    Is that a modified U-nut? Looks good!

    Screenshot_20240912_213547_Chrome.jpg
     
  12. Sep 13, 2024 at 11:56 AM
    #12
    hdtrc

    hdtrc [OP] Member

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    I used a T nut which are normally for wood. They have spikes to grip wood.
     
    Alantaco78 likes this.

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