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Leak on top of fuel tank

Discussion in '1st Gen. Tacomas (1995-2004)' started by Bigbird2398, Nov 19, 2024.

  1. Nov 19, 2024 at 7:00 AM
    #1
    Bigbird2398

    Bigbird2398 [OP] Member

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    1998 SR5 V6 3.4 AT 4x4 Extended Cab
    Hello all,
    So I had an issue a while back with my fuel tank pump or sending unit not working because it would mark the tank empty after I filled it up. I bought a new pump and sending unit and took the bed off to access the top of the tank. As I was taking off the top cover of the tank, one of the screws broke off. So the first mistake was drilling out part of the screw to try and get a hole. I drilled it all the way through. I thought if there was a hole I could cover it up instead of leaving the screw in. The second mistake I made was using normal silicone after I put the new parts in to seal the gap. I didn’t know there was a difference but I learned because it leaked again after it ate through the silicone. Then I took the bed off again and decided the best way to fix this problem was to tap a new thread to add a bolt to it. It was a miracle it worked. I was honestly surprised. I found a bolt that barely made it. I thought it would be fine but I noticed it started leaking again. The bolt goes a little in the tank and my guess it is leaking up through the threads. What can I do about this to fix it?
     
  2. Nov 19, 2024 at 7:01 AM
    #2
    Bigbird2398

    Bigbird2398 [OP] Member

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    IMG_0435.jpg Here it is with the silicone.
    IMG_0437.jpg Here it is with the new bolt.
     
  3. Nov 19, 2024 at 7:32 AM
    #3
    RustyNut1996

    RustyNut1996 Active Member

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    Did you replace the gasket and really clean the gasket surface? That’s the first places to start

    IMG_4441.jpg
     
  4. Nov 19, 2024 at 7:39 AM
    #4
    Bigbird2398

    Bigbird2398 [OP] Member

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    1998 SR5 V6 3.4 AT 4x4 Extended Cab
    Yes. The new unit came with a new gasket and yes I made sure it was cleaned because there was silicone around that raised part of the tank where the screw holes are at.
     
  5. Nov 19, 2024 at 9:12 PM
    #5
    bushtaco01

    bushtaco01 Active Member

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    I'm not sure how much luck you'll have getting a true vacuum seal having drilled out the hanger and tank. Best bet might be to track down another tank from a part-out truck on marketplace/craiglist (98-00, 4x4 or prerunner) and make sure it comes with the hanger. Transfer your fuel pump and filter to it. Grab a new gasket from toyota. Should be able to keep it all under $150, just gotta be patient waiting for the right parts truck to show up in your area.

    I recently picked up a full tank assembly (filler neck and fuel pump hangar & pump, skid plate and tank strap) for 75 bucks from a guy in orange county. Not sure where you're located but used fuel tanks don't seem to be a very hot item on these trucks in desert climates. But maybe that was just lucky.
     
    RustyNut1996 likes this.

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