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Wheel stud replacement problems

Discussion in '1st Gen. Tacomas (1995-2004)' started by 17isaacsga, Nov 22, 2024.

  1. Nov 22, 2024 at 12:20 PM
    #1
    17isaacsga

    17isaacsga [OP] Member

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    So in the middle of trying to replace studs on a 2003 tacoma. It has after market hubs with different size holes for studs.Whoever replaced the hub prior just halfway seated the studs and can't just get the right size now because the splines will be too small. Anyone have an idea of what size of drill bit I need to drill the stud holes to. Or does anyone have any other way of doing it. It will break the stud before it seats properly.
     
  2. Nov 22, 2024 at 1:01 PM
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    Parkvisitor

    Parkvisitor Do you know midnight?

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    stuff
    Pics might help
     
  3. Nov 22, 2024 at 1:48 PM
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    17isaacsga

    17isaacsga [OP] Member

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    This is how far the splines will go in before it just completely stops

    20241011_145401.jpg
     
  4. Nov 22, 2024 at 1:51 PM
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    17isaacsga

    17isaacsga [OP] Member

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    This one will just barely go in before it stops.

    20241011_145409.jpg
     
  5. Nov 22, 2024 at 2:21 PM
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    Parkvisitor

    Parkvisitor Do you know midnight?

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  6. Nov 22, 2024 at 2:38 PM
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    ControlCar

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    -i hammer stud on as best i can
    -get 2 larger bolts and slide on the threaded side
    -put washer on next
    -use an open ended lug nut and tighten
    -the torque from tightening lug will 'pull' the stud into place
     
    Clearwater Bill likes this.
  7. Nov 22, 2024 at 3:38 PM
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    17isaacsga

    17isaacsga [OP] Member

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    Thanks for the video.This is the way I always do them but the oem size studs don't fit the new hub and will sheer long before they seat properly.
     
  8. Nov 22, 2024 at 3:48 PM
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    17isaacsga

    17isaacsga [OP] Member

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    I have tried this method but the stud stops in place and will not seat any further because the holes on the hub are too small for the stock size studs.I would have just tried to find a smaller stud but then the splines will not hold because someone tried sinking the oem size splines in.My plan now is to get the mag drill out and drill the hub so the oem ones will seat. I was just kind of curious if anyone new what size the holes needed drilled out to.
     
  9. Nov 22, 2024 at 4:58 PM
    #9
    turbodb

    turbodb AdventureTaco

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    AdventureTaco
    Check this out: Installing (Extended) Wheel Studs on a Tacoma or 4Runner – AdventureTaco

    From that, stock wheel studs are 40mm long, and M12x1.5 with a 14.20mm knurl. So, you're looking at something right around 14mm. What I'd do is get a stock wheel stud and use calipers to measure the diameter of the shoulder. When I measure my stock studs, they are 538 thousandths at the shoulder, just before the knurling.
     
  10. Nov 22, 2024 at 6:01 PM
    #10
    17isaacsga

    17isaacsga [OP] Member

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    Thank you I will look at that will have to pull one out of the freezer and let it warm up to check. Was hoping freezing them would give me enough to fit but no such luck
     

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