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Who has done a complete suspension replacement?

Discussion in '1st Gen. Tacomas (1995-2004)' started by shankyjones, Feb 19, 2025.

  1. Feb 19, 2025 at 2:09 PM
    #1
    shankyjones

    shankyjones [OP] Well-Known Member

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    Richard
    Marina CA
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    Hey guys,

    I am getting ready to replace the following:
    UCAs
    LCAs
    UBJs
    LBJs
    Bearings, seals
    Hubs
    Knuckles
    Inner and outer tie rods

    ** Forgot to mention, bearings, seals and hubs will already assembled to the knuckles. **

    My question is, IN WHAT ORDER SHOULD I REMOVE THEN REPLACE ALL?

    The struts and coils will NOT be replaced as they are new already. Sway bar bushings and steering rack bushings also replaced recently.

    Thanks for your experience
     
    Last edited: Feb 19, 2025
  2. Feb 19, 2025 at 2:55 PM
    #2
    Digiratus

    Digiratus Adventurer

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    2002 XtraCab TRD 4x4 SCv6 AutoTrans With Lots of Mods ADS COs w/Compression Adjusters Camburg Uniball UCAs Whiteline Lower Control Arm Bushings Kartek 7" Limit Straps Plastics Guy Front Bumpstops Total Chaos Sprindle Gussets Custom Alcan Springs +800 lbs +3" ADS 10" Stroke Triple Bypass w/Resi Rear Shocks Custom Rear Shock Relocate All-Pro U-bolt Flip w/Timbren Bumpstops 4.88 Nitro Gears ARB Front Locker ARB Twin Compressor Black 17x8 Konig Countersteer Type X 285/70r17 Falken A/T3w Gunmetal 16x8 SCS Ray10s 255/85r16 Maxxis Bighorns Limited Edition (Relentless) Elite Front Bumper Smittybilt X2O 10K Winch Diode Dynamics SS3 Sport Selective Yellow Fog Lights in the Bumper Diode Dynamics SS3 Pro 4,000 Kelvin SAE Driving Lights with Clear Lenses on the Bumper Morimoto D2S Projectors XB35 Ballasts + 4300K Bulbs Badland Sliders FrankenFab Tire Carrier Swingout bumper w/kitchen BudBuilt Front & Bellypan Skids BAMF Rear Diff Skid Dometic CFX 55im Fridge/Freezer Alpha II Hardshell RTT Badland Custom Bed Rack Denso 210-0461 105 amp alternator Dual Northstar 24F AGM batteries BlueSea 7622 ML-ACR Battery controller Peak DBI Dual Battery Voltage Monitor Haltech IC-7 Display with Mako Dash Insert Haltech Elite 2500 Standalone ECU Magnuson MP62 Supercharger w/URD 2.2" Pulley Denso 650cc Fuel Injectors Aeromotive Stealth 340 Fuel Pump TransGo A340F Reprogramming Shift Kit Doug Thorley Headers 2.5" Magnaflow Hi-Flow CAT Magnaflow 18" Muffler w/Vibrant Resonator 13WL Brake Calipers Braided Steel Brake Lines Kenwood TM-71A Dual Band Ham Radio Larson 70CM/2M Antenna Midland MTX275 GMRS Radio w/Roof Mount Antenna Uniden 520xl CB radio 3' Firestik Adjustable tip antenna Pioneer DEH-P9400BH HU Alpine Amps & Type R components (F) and coaxials (R) Wet Okole Seat Covers Weathertech Digital Liners Deck Plate Mod 1" Diff Drop Carrier Bearing Drop
    Just did this, with the exception of LCAs, UCAs and UBJs, not very long ago. I am sure the sequence we used is not the only way.

    IIRC our sequence was...

    Remove the COs
    Remove the brake calipers from the knuckles
    Separate the old LBJs from the knuckles
    Support the weight of the knuckles with a floor jack.
    Seperate the UCAs from the knuckles
    Pull the knuckle away from the CV axle
    Disconnect the old oTREs from the knuckles
    Remove the old TREs
    Remove the old UCAs
    Remove the old LCAs

    A second set of hands and muscles will go a long ways to making this job easier.

    Not sure reassembly is the exact reverse of disassembly.
     
    shankyjones[OP] likes this.
  3. Feb 21, 2025 at 12:29 PM
    #3
    Dare Devil Diablo

    Dare Devil Diablo Well-Known Member

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    Take pictures or do one side at a time. I ripped it all out then just reinstalled everything. It mostly has to go in in a specific order. You'll figure it out. Be sure to torque your upper and lower control arms (where they attach to the frame) with the vehicle on the ground (you do this step last). I generally drive a short distance back and forth to be sure the suspension is fully settled.
     
    shankyjones[OP] likes this.
  4. Feb 22, 2025 at 6:42 AM
    #4
    shankyjones

    shankyjones [OP] Well-Known Member

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    Digiratus, thank you for the sequence list as it will serve as a checklist for me when I begin tearing each side apart.

    DDD, thank you for reminding me about when to torque the control arm bolts. Yes, I plan on taking before and after pictures and because it is a lot of work I plan on doing it over a couple of days.
     
  5. Feb 22, 2025 at 3:08 PM
    #5
    CrippledOldMan

    CrippledOldMan Well-Known Member

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    what about the rear leaf springs, how many miles on those. do they have the upside down frown going on? Might want to do this last to have a complete suspension rebuild.
     
  6. Feb 22, 2025 at 5:57 PM
    #6
    shankyjones

    shankyjones [OP] Well-Known Member

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    My leaf springs are fine and they have 233k on them. Still have the Amazon smile. I did buy a set of whiteline bushings for them but have not installed them.
     
  7. Apr 29, 2025 at 4:09 PM
    #7
    shankyjones

    shankyjones [OP] Well-Known Member

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    Zipsub

    I finally got my passenger side done!!!! It took my 2 separate days, Sunday and today as I needed a say in between to rest. Lol. I got it together and am going to take it for a spin here in a bit. Kinda still light headed from my low blood pressure. Thank you again for the knuckles and spacers.

    20250429_142008.jpg
    20250429_142003.jpg
     
    rish57 and Moonrman like this.

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