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AC Clutch Failure - How to fix! (blinking light, squealing)

Discussion in '2nd Gen. Tacomas (2005-2015)' started by N75, Aug 27, 2016.

  1. Dec 8, 2024 at 8:15 AM
    #341
    TacoTuesday1

    TacoTuesday1 Well-Known Member

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    That makes sense why they had a pic of mahle and Delphi, send a Delphi, and RockAuto lists those plus more
     
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    moon22[QUOTED] likes this.
  2. Dec 16, 2024 at 4:59 PM
    #342
    moon22

    moon22 :-|

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    SW Mitten, for the moment..
    Vehicle:
    '12 TRD OR ACLB 6MT
    FJ AWD Swap & 3G Pro Suspension
    They're not an exact match but it's looking pretty promising at a glance. The pulley has a thicker section on the clutch side but when I have more time I will either do some measuring; or just throw the thing on and see how it lines up.

    IMG_7620.jpg IMG_7621.jpg IMG_7627.jpg IMG_7626.jpg
     
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  3. Dec 23, 2024 at 7:31 PM
    #343
    moon22

    moon22 :-|

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    SW Mitten, for the moment..
    Vehicle:
    '12 TRD OR ACLB 6MT
    FJ AWD Swap & 3G Pro Suspension

    Sad to report that my gift to you guys this holiday season is taking one for the team - this does NOT work.

    It bolts up and looks fine, until you look from the side and the gap is probably 4mm+ even without any shims - I believe spec is .3-.6mm based on another post I saw here. I "resurfaced" my original with some 400 grit on some tooling plate and reinstalled. I'll try to sell it in the 3G section but if I don't get any takers I may say screw it and have one of the guys where I work try to massage/MacGyver the front plate to see if I can salvage it..

    EDIT: You can see in the pulley comparison photo that there's some extra "meat" on the old one - this is probably the culprit.
     
    burlyb likes this.
  4. Jun 19, 2025 at 10:17 AM
    #344
    jsgfc

    jsgfc New Member

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    Thank you to the OP!! Had the exact same symptoms August 2021 - took it to the mechanic who charged me well north of $1500 for entire replacement of clutch assembly, compressor, refrigerant - everything. Fast forward to today - same symptoms again. Found this thread, ordered clutch assembly on Amazon (hub, magnet and pulley). Removed the clutch hub and a bunch of melted rubber pellets fell out, the things was essentially in two pieces. Saved the three shims that were in there. Put on the new clutch hub and voila - I have AC and defrost again - all in about 10 minutes. Just glad I didn't have to remove or re-install the snap rings. Feeling a bit disgruntled about the mechanic from 4 years ago, but they no longer will get my business
     

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