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How to: DIY Wedge Camper

Discussion in 'Tonneau Covers, Caps and Shells' started by Ripcord, Apr 15, 2019.

  1. May 7, 2025 at 5:21 PM
    #3641
    rawfuls

    rawfuls New Member

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    So is the recommended gap for Tacomas 2" between camper and cab roof? Or are you adjusting for a larger gap?
     
  2. May 7, 2025 at 6:34 PM
    #3642
    ZColorado

    ZColorado Well-Known Member

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    Near Boulder Colorado
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    13 DCSB OR 6MT
    35's,Kings, NWF, 488, Harrop, SPC, Archive, Method, RCI, C4
    Measured mine. It's about 5/8" of an inch from the bolt to the metal. The sign material is 7/8" from the metal roof.

    Ripcord has a scuff on his roof from the bolt. Reportedly from some sweet jumps.

    IMG_5755.jpg
     
    Taco Camper likes this.
  3. May 7, 2025 at 6:48 PM
    #3643
    rawfuls

    rawfuls New Member

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    Wow that is close. I was budgeting about 2” gap from the lowest rail to the metal. I suspect that would be 1.5” after alupanel and bolt heads.

    Anybody have a source in SoCal for 1530 and 1545 extrusion? I’m having a hard time sourcing 2 10ft sections of both without having to pay freight from 8020.
    Otherwise have also been considering joining two 5’ sections..
     
  4. May 8, 2025 at 5:28 AM
    #3644
    guaco.supreme

    guaco.supreme Fk around and find out

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    I would measure how much twist your truck has as every truck is different. The Tacoma has a ton of twist, enough that I've had folks ask me if something was broken when following me on trails, however my Gladiator has at most 3/8 inch of twist. Barely even noticeable.
     
  5. May 10, 2025 at 11:54 AM
    #3645
    HockeyTRD

    HockeyTRD Well-Known Member

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    Loving the wedge camper! 1st test and trip was 17hrs from home at big bend NP. How are yall getting the filler panel to stay up top?

    20250415_213413.jpg
     
  6. May 17, 2025 at 11:22 AM
    #3646
    HockeyTRD

    HockeyTRD Well-Known Member

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    Turn 5, road america

    20250517_124902.jpg
     
  7. May 26, 2025 at 8:50 PM
    #3647
    scootsmcgreggor

    scootsmcgreggor New Member

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    Again, not a ripcord and not quite done, need to finish the tent but was glad after so many hours to get this thing out anyways. Gonna be great when complete.

    Vinyl wrapping the roof:

    IMG_1587.jpg

    finishing the roof, carpeting over insulation and installing the keder rail:

    IMG_1659.jpg

    Test fit to mock up clamps:
    IMG_1684.jpg

    first trip out:

    IMG_1696.jpg
    IMG_1695.jpg


    Question: any clever ways to be able to adjust tent fabric tension? My shock mounts are not adjustable so I’m guessing just gotta get it right?
     
    essjay, lamjam, ZColorado and 2 others like this.
  8. May 31, 2025 at 2:05 AM
    #3648
    jjnicolas

    jjnicolas Well-Known Member

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  9. May 31, 2025 at 6:49 AM
    #3649
    ZColorado

    ZColorado Well-Known Member

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    Near Boulder Colorado
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    35's,Kings, NWF, 488, Harrop, SPC, Archive, Method, RCI, C4
    First trip. Nothing but good things to say. The exped mat was exceptionally comfortable. My buddy and I both built ones. This was a three night trip in the area.

    Photo near Capitol Reef/ Goblin Valley utah, Factory Butte on the left.

    IMG_5878.jpg
     
  10. May 31, 2025 at 8:43 AM
    #3650
    scootsmcgreggor

    scootsmcgreggor New Member

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    jjnicolas[QUOTED] likes this.
  11. May 31, 2025 at 10:20 AM
    #3651
    essjay

    essjay Part-Time Lurker

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    I love that area so much.
     
    ZColorado[QUOTED] likes this.
  12. Jun 6, 2025 at 11:03 AM
    #3652
    swelldaddyo

    swelldaddyo New Member

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    Great write up and execution of your tent! I plan to copy your writeup exactly. Did you find that the original quantities of waterproof zipper and screen from ripcord's excel sheet were sufficient for your project? Did you utilize any non waterproof zippers? Any modifications that you made to his supplies? Thanks!
     
  13. Jul 1, 2025 at 10:49 PM
    #3653
    scootsmcgreggor

    scootsmcgreggor New Member

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    Finally done with the tent, boy howdy I underestimated how much work and faff that would be.

    stoked to head out for a 10 day trip in the sierras with it!

    IMG_1931.jpg

    Lights as well, on dimmers. only one not shown is on the inside of the rear door which shines down on the tailgate and surrounding area.

    IMG_1924.jpg
     
  14. Jul 3, 2025 at 6:41 AM
    #3654
    alexshredslife

    alexshredslife Member

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    I have a few years of use on my V2 camper and am considering some repairs and upgrades.

    Has anyone used SendCutSend recently to have the bed mount brackets cut and bent? About how much did you pay? I’m trying to decide if it’s worth upgrading from the removable bed camp brackets I’m using now.

    Also, has anyone had issues with water intrusion into the space frame itself? I’m noticing signs of issues on mine.

    This is such a great thread. I’m super grateful for all the support and fun times this camper has enabled!
     
  15. Jul 3, 2025 at 12:52 PM
    #3655
    Raceface35

    Raceface35 Well-Known Member

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    King 2.5 Ext Travel Front & Rear, Icon Delta Joint UCA, OME Dakar "Heavy" Leaf Springs, 33x12.5R17 Ridge Grapplers, CaliRaised Sliders, RCI Bed Rack, Viair On-Board Air
    I got mine done by Send Cut Send last year and it was around $45, plus the file from RipCord's website.
     
  16. Jul 7, 2025 at 5:19 PM
    #3656
    BRFab

    BRFab Well-Known Member

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    For those of you running basically permanently mounted solar on your roof, how are you bringing the wires into the box where you would have your batteries, fridge etc? Specifically I'm wondering how you deal with multiple panels and their wiring.
    How do you secure the run of wires to the roof? It's a power coated aluminium on mine.
    Where do you make your connections, inside or out?
    What are you using for waterproof entrance into the camper? Entrance glands seem to be the way, but if there's a better method I'd like to know
    I'm trying the adhesive ones from Bouge Rv that HoboTech beat the hell out of
    https://youtu.be/sjTsq9M-66A?si=f4j3EsBQAtPRTINL
    Thanks
     
  17. Jul 7, 2025 at 9:28 PM
    #3657
    realsystem

    realsystem Well-Known Member

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    SF Bay Area, CA
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    2017 MGM Tacoma TRD OR DCSB | 2021 Cement Tundra SR5
    LT,37s,5.29,Kings,Camper,Deavers,snorkel,winch,CVCtune
    Running standard solar cables on the roof securing it by zip ties to panel brackets. It's running all the way to the front and going under on the outside. It's running inside the split wire conduit wrapped by electric tape for waterproofing. I combined multiple wires(for solar and offroad lights, but antennas are separate). It's connected to the walls by cable clamps with rubber cushion which are riveted like everything else in/on my camper. I have only standard solar connections on the roof because I use Y-split for two panels. It's wrapped by tape and covered by piece of salvaged treadmill rubber. All other connections are inside, I use Blue Sea stuff. For the entrance I use roof sealant that's used for chimney and in some places standard silicone sealant.

    IMG_20201225_092642~2.jpg
    PXL_20220913_011036642.jpg
     
    BRFab[QUOTED] likes this.

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