1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

5.7L Tundra Booster/GM 1- Ton Master Cylinder

Discussion in '2nd Gen. Tacomas (2005-2015)' started by essjay, Jul 22, 2025 at 4:20 PM.

  1. Jul 22, 2025 at 4:20 PM
    #1
    essjay

    essjay [OP] Part-Time Lurker

    Joined:
    Nov 29, 2018
    Member:
    #274276
    Messages:
    3,247
    Gender:
    Male
    First Name:
    Chris
    Concord, CA
    Vehicle:
    2011 Tacoma SR5 (V6/AC/4WD)
  2. Jul 22, 2025 at 4:33 PM
    #2
    TegoTaco

    TegoTaco Well-Known Member

    Joined:
    Sep 29, 2016
    Member:
    #198555
    Messages:
    7,267
    Gender:
    Male
    Ontario, Canada
    Vehicle:
    ‘13 SUPERCHARGED DCLB TRD SPORT
    This would be good for front and rear BBK kits.
     
  3. Jul 24, 2025 at 3:11 PM
    #3
    essjay

    essjay [OP] Part-Time Lurker

    Joined:
    Nov 29, 2018
    Member:
    #274276
    Messages:
    3,247
    Gender:
    Male
    First Name:
    Chris
    Concord, CA
    Vehicle:
    2011 Tacoma SR5 (V6/AC/4WD)
    So no advantage for just a front BBK? (I'm currently not even running a proper front BBK, but rather the GX calipers/pads, which frankly I haven't been all that impressed by after a few years of use.)
     
  4. Jul 24, 2025 at 3:23 PM
    #4
    BabyBilly

    BabyBilly Well-Known Member

    Joined:
    Jul 31, 2023
    Member:
    #430256
    Messages:
    1,224
    First Name:
    Billy
    Vehicle:
    2020 TRD
    Did you do steel braided lines with the BBK? Those will improve your pedal feel more than anything.
     
  5. Jul 24, 2025 at 3:42 PM
    #5
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
  6. Jul 24, 2025 at 4:31 PM
    #6
    essjay

    essjay [OP] Part-Time Lurker

    Joined:
    Nov 29, 2018
    Member:
    #274276
    Messages:
    3,247
    Gender:
    Male
    First Name:
    Chris
    Concord, CA
    Vehicle:
    2011 Tacoma SR5 (V6/AC/4WD)
    Unless I'm misremembering and the extended lines I installed aren't steel braided, yes.

    I'll have to look into that. Certainly makes more sense, although I'd have to find somebody to weld up the correct length actuating rod.
     
  7. Jul 24, 2025 at 5:13 PM
    #7
    tacomavan

    tacomavan Well-Known Member

    Joined:
    Dec 14, 2017
    Member:
    #238463
    Messages:
    528
    Gender:
    Male
    Oregon
    gotta be careful when you start modifying systems, changing part of the system in one part might actually make the whole system worse if other parts arent correspondingly upgraded. Correct me if I'm wrong but most of the guys who SAS'd go BBK to deal with stopping 37"+ tires. So its more about pairing the upgraded master cylinder with the changes that a BBK brings to the rest of the braking system than anything to do with SAS.

    i did the 13WH caliper upgrade instead of the 14 WA precisely because of concerns with change to piston size without upgrading the master cylinder. It's the same 45mm pistons (stock to 13WH), just allows for 338mm rotors instead of 319mm stock. From what i've read, guys that do the 14WA (48mm piston caliper) without upgrading the master cylinder experience more pedal travel & softness, which i would not be a fan of

    tacomaworld @BLtheP has some really good info on this from his previous feedback he's given, i highly suggest reading this thread:

    https://www.tacomaworld.com/threads/brake-upgrade-with-tundra-or-4runner-calipers-rotors.846883/
     
    BLtheP and essjay[QUOTED][OP] like this.
  8. Jul 24, 2025 at 5:16 PM
    #8
    essjay

    essjay [OP] Part-Time Lurker

    Joined:
    Nov 29, 2018
    Member:
    #274276
    Messages:
    3,247
    Gender:
    Male
    First Name:
    Chris
    Concord, CA
    Vehicle:
    2011 Tacoma SR5 (V6/AC/4WD)
    I actually did do 13WH. I'll give that thread a look, too.
     
  9. Jul 24, 2025 at 5:33 PM
    #9
    BLtheP

    BLtheP Constantly Tinkering Member

    Joined:
    Apr 5, 2022
    Member:
    #394355
    Messages:
    4,627
    Gender:
    Male
    Plano, TX
    Vehicle:
    2021 MGM TRD On-Road DCSB MT
    RC60F Transmission ADD delete with FJ full-time tube FJ Metal Clutch Pedal OEM Mexico-Spec Condenser Fan 265/70R16 Michelin Defender LTX M/S 2 OEM 1-Piece Lug Nuts Custom Built Switch Panel for all Electrical Accessories Rigid Amber Pro D-SS Ditch Lights Rigid 30" SAE High Beam Driving Light Bar Rigid SR-Q Pro Back-Up Light Kit (Recessed) VLEDS Tail Conversion VLEDS Foot Well Light Kit KC HiLites Cyclone V2 Under Hood Lights Operable (Switched) Clutch Safety Bypass
    I’ve forgotten some of what I learned before vacuum boosted non-Tacomas (aka 4Runners), but I do know that on Tacomas with the hydraulic booster and 45mm calipers, Toyota uses the exact same booster (and corresponding built in MC bore) on the 4Runners that have hydraulic boosters, despite their calipers being the larger 14WA with 48mm pistons. There have definitely been complaints about soft pedal - I think I’d probably like that because I find the stock Tacoma pedal with the hydraulic booster is a bit firm…but I don’t have wheels large enough to clear those brakes anyways so I’ve never been able to compare.

    I know the Tacoma master cylinder bore on the vacuum booster setup is something like 23mm, but I forget what the 4Runner is. Pretty sure I tried to find it and couldn’t. It would be interesting to see what that is…I’m pretty certain it would need to be a larger bore because people complain about soft pedals on vacuum boosted Tacomas.

    To chime in on what this thread is about, I don’t know the specs of that Tundra booster/1-ton master but I would suspect it will create a hard pedal. The booster might be stronge enough to do it, but typically components like that are better served mated to larger calipers (which is why they recommend it for SAS 1 ton style setups) to maintain a normal pedal feel/travel.

    Can always try and see but I have a feeling the results on stock calipers will be too stiff. On the flip side, that setup might match the 48mm calipers decently, although still, 48mm calipers are relatively small compared to what a typical 1 ton truck uses…somewhere in the neighborhood of 55-60mm pistons and sometimes larger. Those need lots more fluid which is why they have the high volume large bore MC.
     
    essjay[OP] likes this.
  10. Jul 24, 2025 at 8:29 PM
    #10
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Within that thread, there's a link (maybe broken) to a vendor that sold a threaded extension for the rod so no welding required...just loctite.

    The fittings from the tundra/Sequoia MC to the tacoma hardlines is the headscratcher. There was someone selling adapter lines but I think its NLA. And then some guys saying adapters weren't needed, etc..
     
    essjay[QUOTED][OP] likes this.
  11. Jul 24, 2025 at 8:32 PM
    #11
    essjay

    essjay [OP] Part-Time Lurker

    Joined:
    Nov 29, 2018
    Member:
    #274276
    Messages:
    3,247
    Gender:
    Male
    First Name:
    Chris
    Concord, CA
    Vehicle:
    2011 Tacoma SR5 (V6/AC/4WD)
    Read through it on BART, and it sounded like some people used adapters with OEM (?) lines and others were getting custom-made 12" lines with the correct fittings at either end?
     
  12. Jul 24, 2025 at 9:56 PM
    #12
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Correct.
     
  13. Jul 25, 2025 at 10:27 AM
    #13
    tacomavan

    tacomavan Well-Known Member

    Joined:
    Dec 14, 2017
    Member:
    #238463
    Messages:
    528
    Gender:
    Male
    Oregon
    the SoS 2001-2007 sequoia MC kit for 2nd gen tacoma rear brake conversions comes with some line extensions. I looked up some of the reservoir offerings on RockAuto for both and it appears they share the same M12 1.0 pitch on both primary and secondary outlets. So maybe just for extension purposes?

    https://sosperformance.com/products/2009-2018-toyota-tacoma-master-cylinder-installation-kit
     
  14. Jul 25, 2025 at 11:54 AM
    #14
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Yes you are correct that extensions are needed for thr tundra/Sequoia MC and booster swap. The extension lines are to connect where the tacoma hard lines end to the port on the Tun/Sequoia MC.

    The extensions brake lines had the correct fitting to mate to the tacoma hard line and then on the other end, it had the correct fitting to screw into the MC. The confusion was between m10 and m12 (i think). Some reports said an M10/12 adapter wasn't necessary. Some people said it was.

    Extension brakeline is definitely necessary.

    The m10 to m12 adapter for that brake line is up for debate.

    (I have photos of what im talking about and will upload shortly)
     
  15. Jul 25, 2025 at 1:03 PM
    #15
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Actuating rod extension so no welding required. Loctite absolutely necessary.

    20250725_125736.jpg 20250725_125931.jpg
     
    Last edited: Jul 25, 2025 at 1:14 PM
    BabyBilly likes this.
  16. Jul 25, 2025 at 1:06 PM
    #16
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Genuine Toyota sequoia MC (aisin). Mocked onto a factory Toyota tundra brake booster.

    20250725_130507.jpg
     
    Last edited: Jul 25, 2025 at 1:18 PM
  17. Jul 25, 2025 at 1:09 PM
    #17
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    Stainless brakeline extension with Male/Female fittings. I believe the female fitting is M10 and the male end is M12.

    20250725_130152.jpg

    20250725_130156.jpg 20250725_130159.jpg
     
  18. Jul 25, 2025 at 1:10 PM
    #18
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned
    The male/female fittings are definitely NOT the same size. Won't fit...

    20250725_130800.jpg



    Hope these pictures help explain what's needed in the upgrade.

    @essjay one caveat : the tundra/Sequoia components are physically larger. If you go this route, make sure you have space near the fuse box. Stuff like aftermarket fuse trays, S/C coolant swirl tank, catch cans, etc...eat up valuable real estate for the MC/booster.
     
    BabyBilly likes this.
  19. Jul 25, 2025 at 1:21 PM
    #19
    SUMOTNK

    SUMOTNK Pavement Pounder / Mall Crawler

    Joined:
    Sep 8, 2014
    Member:
    #137895
    Messages:
    3,047
    Gender:
    Male
    First Name:
    Eddie
    NorCal/South Bay Area
    Vehicle:
    Looks like a Gen2.5 TRD Sport, but really an '08 TRD OffRoad
    TRD Supercharged / OTT Tuned

Products Discussed in

To Top