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Exhaust Gasket Fitment Issues

Discussion in '1st Gen. Tacomas (1995-2004)' started by Hogan314, Jul 26, 2025 at 12:38 PM.

  1. Jul 26, 2025 at 12:38 PM
    #1
    Hogan314

    Hogan314 [OP] New Member

    Joined:
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    Christopher
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    2004 Toyota Tacoma 3.4L TRD
    OEM
    Reposting onto the 1st gen Tacoma chat; I searched the forum to make sure nobody else has a problem similar to this, but I could have missed something....
    Can anybody tell me if the gap here between the flange is normal in my exhaust line?
    Got the felpro 60495 gasket on Rock Auto for my 2004 3.4l Toyota Tacoma and want to make sure Rock Auto didn't have the wrong part as a prefit. I'm definitely thinking this is erosion or a bent flange that's preventing the gasket from getting squeezed, but just want to make sure....anybody else experience this problem?

    PXL_20250721_230442887.jpg
    PXL_20250721_230431399.jpg
     
  2. Jul 26, 2025 at 8:36 PM
    #2
    The Great Him

    The Great Him Member

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    95 tacoma regular cab 3rz 5spd 4x4
    456 gears, 35s, balance delete, .040.
    Nope that's not good. You need to get new flanges put on that, my advice would be ditching the flange altogether and just get a good quality stainless vband and having an exhaust shop put the vband on there for you, never need a gasket again and its you can still pull the exhaust apart like its supposed to.
     
    Hogan314[OP] likes this.
  3. Jul 27, 2025 at 11:56 AM
    #3
    Hogan314

    Hogan314 [OP] New Member

    Joined:
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    Male
    First Name:
    Christopher
    Vehicle:
    2004 Toyota Tacoma 3.4L TRD
    OEM
    Thanks! I figured this was a no-go, just wanted to check and make sure.
     

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