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Brake safety front caliper 4wd

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Buenotaco2012, Sep 13, 2025 at 5:50 PM.

  1. Sep 13, 2025 at 5:50 PM
    #1
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

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    My question is below these paragraphs.
    I wanted to change my brakes. I haven't changed them since I bought this new to me car in November 2024.
    Got the rotors and TRD pads from Toyota.
    Working on replacing the brake pads and notice the lower inside piston of the caliper on driver and passenger side will not compress enough to allow new pad to fit in.
    I notice The piston looks like a cup and it's rusted in side. I vise grip the shit out of my passenger side piston for about half an hour and it compressed enough to let me fit a new pad in. Driver side will not compress enough, just shy of a few millimeters if anything. Looks like more serious pitting and rust.
    I ordered new calipers already, and I'm waiting for my order to arrive. They are going to be replaced that is no question.

    My question is: while I wait for new calipers I need to drive something. This was driving and braking fine before I started the brake project. Nyc driving is really only about 30mph. Can I install my old rotors and pads and top of all the brake fluid that I bled out to drive the truck to get me where I need to go? Or has all my vise gripping done more damage that it's not safe to drive at this point?
     
  2. Sep 13, 2025 at 5:52 PM
    #2
    joeyv141

    joeyv141 Well-Known Member

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    Can you post pictures showing the calipers?
     
  3. Sep 13, 2025 at 5:53 PM
    #3
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

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    Yeh I'll send pictures in the morning. Thanks for response
     
  4. Sep 14, 2025 at 8:40 AM
    #4
    ZColorado

    ZColorado Well-Known Member

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    Chuy likes this.
  5. Sep 14, 2025 at 8:58 AM
    #5
    TyBud850

    TyBud850 Well-Known Member

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    I just had this happen on a long off-road trip! Heard the pad dragging at a gas station and turn out I was down to the plate on the pad and absolutely trashed my rotor! Had to replace the caliper.
     
  6. Sep 14, 2025 at 10:12 AM
    #6
    Chuy

    Chuy Well-Known Member

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    Reiterating what has been pointed above, look at the pad wear. If they all have similar even wear, and you had no braking issues before the brake job, then your calipers were fine. What did you use to press in the pistons? You normally use the old pads to press in the pistons with a pad spreader. I used to use regular c-clamps which were a PITA on one side of the caliper, where the brake line goes in. I have since bought the spreader shown above.

    Yes, you can use the old pistons if they dont leak. Wire-brush off the rust and remove any burrs.
     

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