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A Bed Crossmember Light Bar for < $25

Discussion in 'Technical Chat' started by BradleyScottETC, Jan 15, 2012.

  1. Jan 15, 2012 at 11:09 AM
    #1
    BradleyScottETC

    BradleyScottETC [OP] Class IV Category 8 Elite VIP Member (Only)

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    I've seen people buying and selling bed crossmembers on this forum a lot, and I've been really wanting to put together my own because I knew it would be cheap and easy to put one together with stuff from Home Depot.

    You need

    4 - 3/8" Spring Nuts $4.09 (5 pack)
    4 - 3/8" Bolts $1.60
    4 - 3/8" Fender Washers $0.83
    4 - 3/8" Lock Washers $0.61

    2 - Unistrut L Brackets (you'll find these in the electrical section at Home Depot or Lowes) $2.68

    [​IMG]

    1 - 5/8" x 10' Unistrut (cut to length, I recommend having it cut if you don't have access to a bandsaw) $15.00

    [​IMG]



    I usually cut or break off the springs of the spring-nuts just because about 60% of the time they just get in the way. The only reason I use them is because they don't spin in the channel like a nut and washer would.

    IMG_1003_88d87bf552913dc89858372ba19d80b6ae14baf5.jpg


    Of course, the price doesn't include whatever lights you would want to put on it. Also note that the unistrut will rust so I shot it with some black Rustoleum before I installed it.

    IMG_1004_555d9cff1d3c98606ddf92bf9b07780872236762.jpg

    IMG_1005_ab602b54485a739841b24f655ba96575a9e94517.jpg

    Pretty simple and cheap and doesn't look hodge-podge. Also, with the unistrut the combination of lights or whatever else you want to mount to it is limited only to the width of your bed really.

    One quick note is that seeing as you only have 1 attachment point to the bed rails I don't think it would be a great idea to use the bar to tension a tie-down strap or anything like that, because it would probably twist with force like that.

    Easy.

    Seeing as I got the scrap piece of unistrut I used from work, including the electrical and the lamp itself I have spent less than $75.
     
  2. Jan 17, 2012 at 7:56 PM
    #2
    BradleyScottETC

    BradleyScottETC [OP] Class IV Category 8 Elite VIP Member (Only)

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    I'll post more pics when I mount my highlift to it- maybe it'll get more interest then?
     
  3. Jan 17, 2012 at 7:58 PM
    #3
    kinkrider101

    kinkrider101 Well-Known Member

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    Subd, looks good
     
  4. Jan 17, 2012 at 8:07 PM
    #4
    The1youluv2hate

    The1youluv2hate Well-Known Member

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  5. Jul 15, 2012 at 12:41 PM
    #5
    BradleyScottETC

    BradleyScottETC [OP] Class IV Category 8 Elite VIP Member (Only)

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    So I finished this ages ago and completely forgot I opened a thread up for it and never posted any pictures.

    IMG_1777_6c57740c093c8d48ecf721270b729b0838ec0490.jpg

    used pipe hangers for the shovel mount and bought wing nuts to fit on the bolts they come with.

    IMG_1778_cdc446e10e88ae77f3d653b0681e714846ae94b0.jpg

    IMG_1781_ba4858506fd9c9066db6a388f716a3065d3ac16c.jpg

    used spring nuts again, just smaller ones, for bolting the hilift brackets and the shovel clamps.
     

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