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Winch Troubleshooting XRC8

Discussion in 'Technical Chat' started by tweeek, Sep 2, 2013.

  1. Sep 2, 2013 at 2:14 PM
    #1
    tweeek

    tweeek [OP] Well-Known Member

    Joined:
    Mar 11, 2012
    Member:
    #74706
    Messages:
    185
    Gender:
    Male
    Victoria, BC
    Vehicle:
    2006 Tacoma Access Cab TRD OR
    I recently had my Smittybilt XRC8 out of my truck as I was doing some work finishing my plate bumper. It worked before I removed it (I powered out a couple feet of rope.) I had it removed for a couple weeks and put everything back together today. Buttoned everything up and of course, the winch is not working.

    I had 10x checked over the wiring, and I put it back together exactly as it came apart. All wires are color matched so its not exactly rocket science.

    -The solonoid Clicks AND the Motor Clicks as well when pushing the controller in either Direction.
    -The Solonoid has 4 Posts, 1 + from the Battery and 3 outs which all go to the winch.
    -Winch has Ground going directly to the battery -.

    -When the winch cables are NOT hooked up to the winch, all 3 Outputs read 12v when the controller is pressed.
    -When the winch cables ARE hooked up, they read between 5-7v.

    -I have checked my ground and sanded/removed any paint from winch's connection.

    -Winch motor gets very warm when intermittently pressing controller.

    One thing I find weird, is that all 3 outputs of the solonoid read connectivity to Ground when the controller is NOT pressed, but read +12v when button is pressed. The solonoid never moved, it is mounted under my hood.


    I'm thinking I have a short in the motor itself, but I am definitely not an expert. Winch is only 2 months old and used 2x.

    PLEASE HELP lol
     
  2. Sep 2, 2013 at 2:27 PM
    #2
    MonkeyProof

    MonkeyProof Power Top

    Joined:
    Oct 7, 2008
    Member:
    #9774
    Messages:
    12,796
    SoCal- SGV
    How old is your wench? ...I had some major issues with my xrc10 and eventually replaced the solenoid. Works better now then it was new. The new solenoid I got was slightly more updated in the way that there were two little diodes added to the solenoid wiring. Also one off the issues that I had was the little -black wire that's labeled "a" actually shorted out and melted..weird I know. I have had this wench for a few years now .

    I also followed some threads from other forums on how to service and rebuild the wench, basicly removing the old ultra thick grease. Once I packed in new normal grease the winch now operates 100 times smoother and now takes no effort at all to pull out the line.


    Edit: did not see that you had it only two months
     
  3. Sep 2, 2013 at 2:29 PM
    #3
    MonkeyProof

    MonkeyProof Power Top

    Joined:
    Oct 7, 2008
    Member:
    #9774
    Messages:
    12,796
    SoCal- SGV

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