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Tailgate Locks

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Kevinztaco, Aug 22, 2013.

  1. Jan 3, 2014 at 3:26 AM
    #101
    T@co_Pr3runn3r

    T@co_Pr3runn3r XXXXXXXXXXXXXXXXXXX

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    Thinkin I'll just stay with my lowly 5200 and it's super annoying little extra key that you can't tell is even there. I still like the bottom half of the indention in the tailgate being filled in too.
     
  2. Jan 3, 2014 at 3:34 AM
    #102
    Biznitch15

    Biznitch15 Well-Known Member

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    I got the auto tailgate lock. Works great on my 13 taco sport 4x4
     
  3. Jan 4, 2014 at 5:16 AM
    #103
    adio

    adio Well-Known Member

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    Last edited: Jan 4, 2014
  4. Jan 4, 2014 at 6:21 AM
    #104
    nevenelestate

    nevenelestate Well-Known Member

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    Good stuff Adio, interested to see how long it takes to install. I like the idea of the electronic lock, but with the mechanical backup in case your batt dies. I had a solonoid on a beetle trunk once and it stopped working, that was a PITA to figure out how to open :(
     
  5. Jan 4, 2014 at 1:33 PM
    #105
    adio

    adio Well-Known Member

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    -nevenelestate

    Thanks man.

    I'll put up some pics when I finally get it installed. I've never installed one before so I'll probably take my time on this one.
     
  6. Jan 9, 2014 at 12:13 AM
    #106
    baurat88

    baurat88 Well-Known Member

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  7. Jan 9, 2014 at 4:04 AM
    #107
    T@co_Pr3runn3r

    T@co_Pr3runn3r XXXXXXXXXXXXXXXXXXX

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    This was also a concern I had, plus the tiny 2 finger width of it. My old 5200 uses the oem handle. Still wondering if the 5200 could be modded to accept the bolt tumbler to use the toyota key with it. Can't really tell from the pic of the back of the 8540 above.
     
  8. Jan 9, 2014 at 6:20 AM
    #108
    nevenelestate

    nevenelestate Well-Known Member

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    According to Pop-n-lock the barrel sizes are too dissimilar.
     
  9. Jan 9, 2014 at 6:24 AM
    #109
    Rickoutdoors

    Rickoutdoors Well-Known Member

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    heated mirrors, lighted cup holders, backup lights, backflip cover, box lights, raised diff breather, solenoid tailgate lock, flashlight holder,
    If your afraid of thin handles then its time to get the ezedown . Gotcha ya another mod, will it ever stop lol
     
  10. Jan 9, 2014 at 8:49 AM
    #110
    T@co_Pr3runn3r

    T@co_Pr3runn3r XXXXXXXXXXXXXXXXXXX

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    I know, I called them....but it could be modded perhaps. That was what I was wondering aloud in my post.
     
  11. Jan 9, 2014 at 9:49 AM
    #111
    nevenelestate

    nevenelestate Well-Known Member

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    gotcha
     
  12. Jan 9, 2014 at 12:41 PM
    #112
    dilligaff82

    dilligaff82 Well-Known Member

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  13. Jan 10, 2014 at 11:02 AM
    #113
    baurat88

    baurat88 Well-Known Member

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    yeah donn't think this can be modded to fit other older handles. You have to actually swap the driver side latch rod end for end on the new 5400. The back plate on the new handle is totally different and the gasket only mounts to 3 spots instead of 5. Not a perfect fit.

    dang that ezedown is awesome. Might have to just pick it up. Man, might even have to sell my other cars to just pay for all these mods...

    lets go powerball!
     
  14. Jan 13, 2014 at 2:49 PM
    #114
    adio

    adio Well-Known Member

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    So as promise I finally got to install the PL8540 combo kit. Took me about hour and a half. Took my time and made everything as if it were stock. Part that took the longest was routing wires from the tailgate, underneath the bed and through the cab. Everything else was pretty easy.

    Before installing the kit I prepped it by adding grease on all moving parts.
    ABC41796-E39B-4179-B0B8-D5608924CBD1-588_aac84cfff733357bbdcab16930f5c91ead5486ba.jpg
    D62995D1-0EC6-49F5-B94C-B1DDEBF9C7E6-588_808795cab22f290efb90ef8690b13368017383da.jpg
    90669649-3CBF-4815-83F7-9508D11EA58B-588_f6280da43293eb4745a6cf0c3e1679ac2f55e66d.jpg
    212E651C-3BFF-412A-AC79-33FB475C95E8-588_b582c61e82ef998a3f8c5715cd3eaf305908e181.jpg

    Added this felt pad on the underside of the actuator plate. You'll see towards the end on why I added it. Got it from a local hardware store.
    E093D1D8-7AC4-45E7-8DA6-F8A7C26CD1E6-588_f7ad3c97cb272cac975c24113b30fbec0296e863.jpg
    603ABBD9-3B5E-4108-B661-A85F0D6B36D5-588_ba27657ae66831694ca43c937f64ae706eb9a647.jpg
    4682F7AF-38C1-4FA3-A2AB-FB3F20FF0A7E-588_6fb0b10718ecacf5cabd0079af0d396593584fa1.jpg

    I'm not gonna go into the step by step installation, because everything is pretty much on the installation instruction. Pretty explanatory.

    Here's the actuator and the handle installed.
    1fb549771d72710cc6a734329d37c025_zps64e6_1cae323a07c8c861b81a295bfe595f507d7c4315.jpg

    The reason why added those felt pad is because of this. There's nothing supporting the plate besides those 2 bolts from the handle. It'll probably rattle or something and put pressure on those 2 bolts. That plate and the actuator actually has some weight to it. Used 6 pads on each side. Perfect enough.
    181187d301848c1bb6b288bbd64b7c66_zpsdd07_ddf309afc2d2978d37cee6128601e0267f0a06f8.jpg


    One thing I did different than what the instruction didn't mention was re-use the clip that was use before flipping the latch rod. All I did was drill a hole and then reinsert the clip. Works as a guide for the rod. Also greased it up so it can move easily.
    The black clip was originally from that premade hole top left.
    747063600b58476518128e25f88dcc75_zps5078_de4f120dd0a1200f94eab4cb56b38e998527c0f7.jpg

    Routing the wires. Pretty much followed the route with the tailgate camera loom. Installed the stock camera about a year ago.
    bbc3b82f40d165475db8f1b2dbd2addb_zps960f_d98a04aa3a0c29d5049b062584d795fc1355287b.jpg

    Going out the tailgate.
    861cb8e12092fb77515a16138585642e_zpsc112_4a89765ef6ed35cdc9ca5ea191650b6c000a8d08.jpg

    1b66765df9cdf519d1f6ba4d06bd531b_zps2751_f71aded327398e69ef6d4a662158c99ceca90d9c.jpg

    Coming in under the bed.
    4193c9f0d400a559a24dfb2a1f9c17a5_zpsba6b_b50f8186569025f7c02548c3c79fa82e3eec5777.jpg

    Had a lot of slack so ended up just leaving it like this. Black plug is the pop and lock and that white plug is for the camera.
    fa7048bbacb6c73c3a1aad0aa0cfd22a_zps12e3_e0aba672fc9d5c82cbeab22412e5149f52bc4eb9.jpg

    Routed along side the frame.
    0b8b99e1066bffc1e6632d785bc6366e_zps999a_b46bde5827366502603f937b0759bfb14d1997e1.jpg
    c1aff8210e9841c9e00c3a6b1cb4ac9b_zps5e01_e98ac989dfb08b5277f366a16bb460d526775a85.jpg

    Through a rubber grommet.
    ab13e633c5331e0265306e864ef1d3d8_zpsdac7_624a071aac61d4a8edba0cf608e88bce56fc7cfe.jpg
    ef578c7ea3cdc1938f2ef93a9834db35_zps6867_f16ed62e6108c920ca929910536388a868034d93.jpg

    Comes out under the carpet.
    f05a388b411eb23653f2448b0beda94b_zps7daf_4f3569f70495d9a68307c4ee7daccbbe030210ee.jpg
    83db012878bfde7615e64567f59257f4_zps8457_79c2de0a482d77297fd131073bbc67ec55fa8f08.jpg

    I didn't like tha fact that I had to use taps to tap into the wires. So I ended up just unplugging the plug and taking the pins off and just combining the pin and wire together and just putting it back on the pin slot. Works fine for me.
    a8bfc8cb439fe0e69266ebdb571000c4_zps6f86_50e487fb5ceaba9fa7f941f8c44980d44e666592.jpg

    One thing that I didn't mention is that I used blue loctite on the 2 bolts for the handle. But your choice if you want to use it. Recommend greasing every moving parts cause it feels more force is needed to actually open the tailgate then with the stock handle.

    Let me know what you guys think. Love it/hate it, whatever's haha.

    And here's a short vid. Love it :thumbsup:

    http://youtu.be/nwer_TAFmiI
     
  15. Jan 13, 2014 at 3:32 PM
    #115
    tacomonazul

    tacomonazul Well-Known Member

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    http://www.tacomaworld.com/forum/2nd-gen-builds/227832-my-never-end-build.html
    Where did you purchased this kit? Can't find it :mad:
     
  16. Jan 13, 2014 at 3:34 PM
    #116
    adio

    adio Well-Known Member

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    Last edited: Jan 13, 2014
  17. Jan 13, 2014 at 3:58 PM
    #117
    adio

    adio Well-Known Member

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  18. Jan 13, 2014 at 6:23 PM
    #118
    Hank4444

    Hank4444 Member...?

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    ^^nice video^^

    I really want to do this 5400, but can't get over how small that handle is. I mean it looks like it works great, but what about the durability of continued use?
     
  19. Jan 13, 2014 at 6:32 PM
    #119
    AZDesertTRD

    AZDesertTRD Well-Known Member

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    Very nice! :thumbsup: Seems to work great and love the convenience of adding to the power locks. Once I decide on a bed cover, this may be the perfect addition.
     
  20. Jan 13, 2014 at 6:42 PM
    #120
    adio

    adio Well-Known Member

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    I don't mind having that small of a handle on it. Plus I don't use the handle to support the tailgate when bringing it down. I grasp the the top of the tailgate whenever I close it back up or bring the tailgate down.

    As for repeated use of it, time will tell. Honestly it is built solidly even though some people are saying its thin and what not.
     
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