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2004 Toyota Tacoma 3.4 J - Shift Transfer Case Swap.

Discussion in '1st Gen. Tacomas (1995-2004)' started by Fox00, Jul 10, 2021.

  1. Jul 10, 2021 at 6:40 AM
    #1
    Fox00

    Fox00 [OP] Member

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    2004 Toyota Tacoma 3.4 Supercharged URD 7th injector 3inch OME
    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    Hello all.

    I'm planning of installing a crawl box into my 2004 4x4 3.4 V6 manual Tacoma.

    The transfer case i have currently is of the push button 4x4 variety. I am hoping to swap the transfer case to a J shift variety in order to omit any electrical weak points. I have already converted the ADD hubs to Manual lockout hubs.

    First question.
    Is this swap worth it?

    Second question.
    Does anybody have a complete list of the parts needed to do the swap?

    Any information would be great.

    Thanks again

    Fox
     
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  2. Jul 10, 2021 at 7:13 AM
    #2
    Black DOG Lila

    Black DOG Lila Well-Known Member

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    Worth it if you dual lock front and rear differentials.
    I'd keep the button Jshift Tcase.

    And Welcome to TacomaWorld.
    Again :thumbsup:
     
  3. Jul 10, 2021 at 7:20 AM
    #3
    Fox00

    Fox00 [OP] Member

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    I’m a little confused on what a push button j shift is?
    I thought all j shift transfer cases never had a button.
     
  4. Jul 10, 2021 at 8:44 AM
    #4
    yotadude520

    yotadude520 Well-Known Member

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    The TC swap is easy - it’s converting the front to manual locking hubs that will nickel and dime you.

    All you need to do is find a j-shift transfer case and shifter, remove your old one and then install the new one. Good to go!
     
  5. Jul 10, 2021 at 8:46 AM
    #5
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    Won’t I need the long tube off of the front differential as well?

    Wouldn’t that be the only way to bypass the front differential actuator?
     
  6. Jul 10, 2021 at 12:28 PM
    #6
    Tour991

    Tour991 Supplier of used parts

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    you can always do the hose clamp method on your add diff tube to keep the fork engaged.
    11216.jpg
     
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  7. Jul 10, 2021 at 3:45 PM
    #7
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    I thought that trick only worked with the vacuum disconnect tubes from a j shift front differential.
     
  8. Jul 10, 2021 at 4:43 PM
    #8
    yotadude520

    yotadude520 Well-Known Member

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    Nope - it’ll work on any ADD differential
     
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  9. Jul 10, 2021 at 5:09 PM
    #9
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    Can I do this modification and keep my current push button transfer case?
     
  10. Jul 10, 2021 at 9:20 PM
    #10
    Tour991

    Tour991 Supplier of used parts

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    I think so maybe just disconnect the power to the diff actuator. not 100% sure
     
  11. Jul 10, 2021 at 10:46 PM
    #11
    v5ensx

    v5ensx CARB legal is not CALI legal

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    No real benefit to have the manual locking hub and J shift. Keep the ADD and push button. The manual locking hub is actually weaker btw.
     
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  12. Jul 11, 2021 at 6:39 AM
    #12
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    I’ve had issues in the past not being able to engage the 4x4 on a couple trails.

    Would like to make the whole system mechanical.

    Also I realize that the ADD cvs are a bit stronger than lockout CVS, but I’m only pushing 285 75s.
     
  13. Jul 11, 2021 at 8:53 AM
    #13
    v5ensx

    v5ensx CARB legal is not CALI legal

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    Valid reason... so far, my ADD/push button been good to me but I made sure to use it a couple of times each month.

    If you're going to swap, do it right. Don't bandaid the ADD tube with a hose clamp, get the actual manual tube. As far as the J case, you can use one from a 3rz if you can find one from a v6. But you'll have to swap the input from your tcase if you're using a 4cyl case, which is easy to do.

    Best of luck on your endeavor
     
  14. Jul 11, 2021 at 9:43 AM
    #14
    yotadude520

    yotadude520 Well-Known Member

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    Yes you should be able to. All the push button does when you click it is move the ADD shift fork onto the smaller shaft in the differential to lock it in and spin it.

    There’s also another actuator on the back of the trans that gets activated when you switch it into 4x4 too.
     
  15. Jul 12, 2021 at 9:25 AM
    #15
    Fox00

    Fox00 [OP] Member

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    Does the JShift transfer case have a actuator on the back of the case like the push button transfer cases?
     
  16. Jul 12, 2021 at 10:12 AM
    #16
    v5ensx

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    Nope
     
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  17. Jul 13, 2021 at 7:14 AM
    #17
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
    So to make the swap I’ll need the following.

    axle tube from locking hubs differential.
    and
    A J shift transfer case from a manual 3.4l.

    Will I have any issues with 4x4 and my antilock brake system?

    I also realize that my 4x4 light will no longer work.
     
  18. Jul 16, 2021 at 4:49 PM
    #18
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16
  19. Jul 16, 2021 at 6:04 PM
    #19
    v5ensx

    v5ensx CARB legal is not CALI legal

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    o_O

    There's plenty info on some of these threads that will provide you with info and specific part. Use the search bar on this site, located in the upper right hand corner.

    -Yes, you will need a manual tube and locking hub from a pre00.
    -A j case from a v6 will be easier for you but if you can't source/locate one, you can use one from a 3rz. If you use one from a 3rz, you'll need to swap input from your existing tcase over to the 3rz case. They use different spline.
    -issue with 4x4? What issue are you referring to? Climbing out of the vehicle to manually engage your hub to use 4x4 vs pushing a button from within the cab when the weather is horrible? You're converting from ADD to manual, they both have issue, which is unique to their purpose.
    -antilock brakes will have nothing to do with your ADD to manual locking hub setup.
     
  20. Jul 17, 2021 at 9:24 AM
    #20
    Fox00

    Fox00 [OP] Member

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    3.4 Supercharged URD 7th injector 3inch OME 285 75 16

    Nice…

    Try and find a link to a decent write up on how to do this conversion and I’ll be amazed.
    I’m talking part numbers, gasket numbers, expanded prints,ect.

    Something other than this one
    https://www.tacomaworld.com/threads...or-the-1st-gen-tacoma-3rd-gen-4runner.460180/

    Not trying to start anything.
    I’m just trying to learn and make my rig more reliable.
     

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