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2009 4.0 Auto to manual swap.

Discussion in '2nd Gen. Builds (2005-2015)' started by SparkyIX, Apr 20, 2020.

  1. May 20, 2020 at 1:00 AM
    #41
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    2009 TM 4x4 DCSB 6-Speed Swap
    Photo dump.

    B8103DDA-9D85-447F-AFB3-4ECE1A8ED5D5.jpg
    240A7F61-B711-49A4-BE18-D239600BC7D9.jpg
    2E73F651-64AB-46AB-95EC-5E7ACA7945B0.jpg
    811D57B0-0CBD-4042-9BA8-B5CAD24D273E.jpg
    1A55AF5D-51F2-408D-B362-6E56EC607620.jpg

    Today I underwent the task of swapping the ECMs and setting the Immobilizer.

    Thankfully I installed the under shift boot mount and it dosent look entirely bad. I’m waiting for the console to arrive sometime this week and the truck should be complete. And hide all the mess where the shifters at.
     
  2. May 20, 2020 at 7:10 PM
    #42
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    Can’t wait for the console to show up so I can hide this mess.

    52B9FC19-B4E6-4CC9-9364-A973A0B17E8E.jpg
     
    MattCowsmasher and shakerhood like this.
  3. May 22, 2020 at 8:53 AM
    #43
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    Note to everyone. If you are going to do this swap. Don’t be lazy. Change the clutch master cylinder before you install the pedal assembly in the truck. If not, you’ll be like me with a leak dripping on the carpet. Gonna get the new Aisin one installed today.

    image.jpg
    A04B4ECA-3B2A-46F9-88D8-97985C450159.jpg
     
    Murphinator and shakerhood like this.
  4. May 28, 2020 at 10:23 PM
    #44
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    My shifter is pretty sloppy, And my shifter is broken. I have ordered the TRD QuickShifter kit and the Marlin Crawler White Shift Seat.

    I also installed the MT console. Trucks about done with the conversion.

    63C94F31-5693-4813-9792-EA4AFD385753.jpg
     
  5. Jun 10, 2020 at 7:52 PM
    #45
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    Update. 500 miles and I have bearing noise in neutral. Thought the HydroBearing was suppose to cure that? Also my 4low dosent want to engage. Thoughts? I haven’t tested after the swap. 4high works, 4low dosent.
     
  6. Jun 11, 2020 at 6:01 PM
    #46
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    Figured out the 4Low issue.

    The truck has to be in “neutral” on the auto harness to send power to the 4Low circuit. So I tapped ignition power to the neutral circuit and I now have working full 4wd functionality.

    I also finally tapped into the reverse circuit and now have working reverse lights and rear camera that worked when I shift into reverse.
     
    Last edited: Feb 23, 2021
    shakerhood likes this.
  7. Jun 16, 2020 at 2:52 PM
    #47
    808tako

    808tako Active Member

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    Any updates?
    which Ecu did you go with and how hard was swapping it and setting up the immobilizer?

    any tips on future guys wanting to do the same?
     
    SparkyIX[OP] likes this.
  8. Jun 16, 2020 at 3:12 PM
    #48
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    So I chose. 2009 V6 4x4 MT ECU. I believe I have the number back in the thread a bit. The auto and manual ecu connectors are exactly the same. Plug and play. The immobilizer is a matter of steps, just uses a paper clip between two of the OBD pins for 30 mins. I’ll post that up in a second. Its easier by far to do the swap I’ve found with a 05-08 then a 09 +. Why you ask? The 05-08 trucks have the MT connectors for the ebrake, clutch start switch and the clutch cruise switch. I had to wire in what I wanted.

    The reverse switch will have to be tapped from the Park neutral switch connector.
     
    SR-71A likes this.
  9. Aug 16, 2020 at 12:04 PM
    #49
    MJboo

    MJboo New Member

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    connecticut
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    I am new to the forum and Hoping someone can help me out.
    I have 2005 Toyota Tacoma 2.7L 4X4 manual 5spd access cab. I put 200,000 on the truck and the motor blew head gasket. Anyway I had a friend of a friend do a motor swap for me and he got me a nice motor with 50,000 miles. It runs good I just got it back today and trying to understand a few things.
    The engine that he put in it is from the a 2006 same motor, the difference tho is the engine was from an automatic. Like I said I just got it back but the idle was a little jumpy but seems to be smoothing out, also it seems when I'm in say 2nd gear or 3rd I'll be accelerating and it feels like I let off the gas just a little bit.
    My question is, do you know of anything that would make an original auto engine act up in a manual truck with my manual ecm. Should I ask if he replaced the throttle body?
    Sorry for my lack of Grammer and confusing post. It is my first post and I'm having trouble putting my question into words.
     
  10. Aug 16, 2020 at 12:18 PM
    #50
    jowybyo

    jowybyo Well-Known Member

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    The engines are the same so I wouldn’t expect it coming from an auto to make any difference
     
    shakerhood likes this.
  11. Aug 16, 2020 at 4:02 PM
    #51
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    If you are running a manual ecu then it shouldn’t matter. I mine is a 4.0 original auto and with the manual ecu it’s fine. I’d check throttle body as said
     
    shakerhood likes this.
  12. Aug 18, 2020 at 5:39 PM
    #52
    jowybyo

    jowybyo Well-Known Member

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  13. Feb 2, 2021 at 6:30 PM
    #53
    j_sav115

    j_sav115 Well-Known Member

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    Getting to start all over :)
    Man, I think my torque converter is going very soon. I really want to do this lol. I've got an 07 sport 4x4 long bed. How long did it take you to source these parts? At least where I'm located second gen tacoma parts don't exist let alone a manual lol
     
  14. Feb 3, 2021 at 2:05 PM
    #54
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    First things first. Look under your gas pedal. Is there a small connector taped around there?
     
  15. Feb 4, 2021 at 11:28 AM
    #55
    j_sav115

    j_sav115 Well-Known Member

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    Getting to start all over :)
    Small single pin black connector jumped out of the pedal wire?

    If so yes
     
  16. Feb 4, 2021 at 12:33 PM
    #56
    jowybyo

    jowybyo Well-Known Member

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    What is that for?
     
  17. Feb 4, 2021 at 1:47 PM
    #57
    j_sav115

    j_sav115 Well-Known Member

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    Getting to start all over :)
    I'm gonna assume wiring for manual components
     
  18. Feb 4, 2021 at 2:05 PM
    #58
    jowybyo

    jowybyo Well-Known Member

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    Haha. I got that far. I was hoping to know more specifics.
     
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  19. Feb 4, 2021 at 2:07 PM
    #59
    j_sav115

    j_sav115 Well-Known Member

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    Getting to start all over :)
    LMAO I'm a dick sry. I'm pretty sure I want to do this. Need to start parts hoarding
     
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  20. Feb 4, 2021 at 2:11 PM
    #60
    SparkyIX

    SparkyIX [OP] Well-Known Member

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    Correct, that is the wire for the M/T emergency brake. Which means you are prewired for the swap. 05-08 are prewired usually. My 09 sadly was not. So I just ran a few wires.

    There should be a few others near the firewall where the clutch pedal would be. (2)2pin connectors. One for clutch start switch and the cruise control.

    Few more issues I see for you include a rear driveshaft. They made a MT short bed taco so I have a driveshaft from that. They did not make a double cab MT long bed. So you may need a custom driveshaft.

    Next is you are 4wd. You may need to wire your truck into neutral if you want your 4lo to work. Since with the Auto you have to be in neutral to activate the 4lo circuit on the auto harness.

    And last you have to wire in the reverse. Which I just tied a ignition signal to the switch, then from switch to the reverse wire on park neutral connector next to the transmission.
     

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