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Barlowrs 06 Taco Expo Build Thread

Discussion in '2nd Gen. Builds' started by barlowrs, Feb 12, 2010.

  1. Apr 14, 2010 at 4:32 PM
    #41
    Jason'sLawnCare

    Jason'sLawnCare Prepared for Bambi

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    08 4x4 Double Cab TRD Rugged Trail
    CBI Moab 2.0, CBI Trail Rider 2.0, CBI sliders w/kickout, Superwinch EPi9.0S, OME sport shocks w/886 coils, OME n182, 1.5" aal, JasonBuilt 3/16th full belly skid, BuiltRight uca, Body Mount Chop, 285/75/16 km2's, Rear cat delete, exhaust crossover rerouted, Fog light anytime, Locker mod, Rear leaf tsb, Debadged, Uws Tool Box, Electric Exhaust Cutout, AFE Pro Dry S, Kiwi Wifi, Diff Breather Relocated, Grom Ipod Adapter, Dual Diehard platinum batteries isolated by BlueSea marine switch
    This is inspirational :thumbsup:!
     
  2. Apr 22, 2010 at 8:36 AM
    #42
    Beefed Taco

    Beefed Taco Taco Vending Machine Vendor

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    Brian
    My Metal Shop
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    streetacos.com parts!
    Bump for the best build thread I've ever seen! I know you work a lot, & have a girl friend, so how in the hell do you find the time to do all this stuff you've done! Dude, you have more mods on that truck than my 4x4 I've owned for 19 years! haha. Keep up the AWESOME work Robert.
     
  3. May 1, 2010 at 6:13 PM
    #43
    barlowrs

    barlowrs [OP] Well-Known Member

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    Robert
    So Cal
    Vehicle:
    06 Toyota Tacoma Sport 4x4
    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim
    Well after crossing the water crossing on the Mojave Road MULTIPLE times during a recovery operation, and seeing how DUSTY my air filter was after 3 days out in the Mojave, I figured it was high time to install my snorkel.

    Now as most probably know, there is no snorkel made for the 05 Tacoma, however, it has been discovered that it is possible to modify a snorkel for a 2.8L Helix Diesel.

    Parts List:
    Part# ARB SS135HFD
    3”-3” Rubber Flexible Coupler
    6” Length of 3” exhaust pipe (muffler shop scrap yard)

    First step was to get it in place. Unfortunately, since it is not made for an 05+ Tacoma, the template can be used for nothing more than getting the holes lined up with respect to each other, so to actually decided where the snorkel goes, it is just a lot of mocking it up, lining up the antenna spot, as well as the A-pillar mount, and hoping you got it. Once you think you got it, its time to cross the point of no return, and drill a BIG @$$ hole in the side fo your truck.

    [​IMG]
    [​IMG]

    Now, once the holes are all drilled, it is time to mock it up and drill the A-pillar holes in place.

    There are a few gaps, as the body lines are not the same as the helix, but they are not noticeable unless you REALLY get up close and look at it.

    [​IMG]
    [​IMG]

    Believe it or not, this was the easy parts….its now time to plumb it.

    [​IMG]
    [​IMG]

    Now there are many different methods to doing this. I chose to reuse my stock intake tubing bu cutting it off behind the big bulge. This allows me to use the stock flexible tubing.

    After a LOT of muscling the rubber elbow that came with the snorkel to get it to come out at a somewhat useable angle, I was able to connect the 6 in piece of muffler tubing and connect the two.

    [​IMG]
    [​IMG]

    Also note, there are two holes in the filter box that need to be sealed to make it watertight. Sorry I did not get more pics to help along, I was in a hurry to install it and didn’t get many.

    Anyway, here is the final product:

    [​IMG]
    [​IMG]
     
  4. May 2, 2010 at 8:18 AM
    #44
    Jason'sLawnCare

    Jason'sLawnCare Prepared for Bambi

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    Jason
    Jacksonville Florida
    Vehicle:
    08 4x4 Double Cab TRD Rugged Trail
    CBI Moab 2.0, CBI Trail Rider 2.0, CBI sliders w/kickout, Superwinch EPi9.0S, OME sport shocks w/886 coils, OME n182, 1.5" aal, JasonBuilt 3/16th full belly skid, BuiltRight uca, Body Mount Chop, 285/75/16 km2's, Rear cat delete, exhaust crossover rerouted, Fog light anytime, Locker mod, Rear leaf tsb, Debadged, Uws Tool Box, Electric Exhaust Cutout, AFE Pro Dry S, Kiwi Wifi, Diff Breather Relocated, Grom Ipod Adapter, Dual Diehard platinum batteries isolated by BlueSea marine switch
    Very nice! Certainly one of my favorite trucks on here.
     
  5. May 24, 2010 at 6:27 PM
    #45
    s10nick

    s10nick Well-Known Member

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    Greeley, CO
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    base mod. debaged
    3inch hbs lift toytec diff drop grillcraft grill hella 500s conv. to 8k hids xentec hid head light conv. 5% tint more to come
    man i love your truck its bad ass you got pretty much everything i want on there whats next in line for that bad boy?
     
  6. May 24, 2010 at 6:52 PM
    #46
    Jason'sLawnCare

    Jason'sLawnCare Prepared for Bambi

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    Jason
    Jacksonville Florida
    Vehicle:
    08 4x4 Double Cab TRD Rugged Trail
    CBI Moab 2.0, CBI Trail Rider 2.0, CBI sliders w/kickout, Superwinch EPi9.0S, OME sport shocks w/886 coils, OME n182, 1.5" aal, JasonBuilt 3/16th full belly skid, BuiltRight uca, Body Mount Chop, 285/75/16 km2's, Rear cat delete, exhaust crossover rerouted, Fog light anytime, Locker mod, Rear leaf tsb, Debadged, Uws Tool Box, Electric Exhaust Cutout, AFE Pro Dry S, Kiwi Wifi, Diff Breather Relocated, Grom Ipod Adapter, Dual Diehard platinum batteries isolated by BlueSea marine switch
    Have you had any rub with those tires? There's a guy on Expo portal that I think has the km1's and just barely rubs the uca at full lock in reverse. I'm curious because in order to back my boat in the tight spot I need to do this and wonder if uca's are 100 % necessary to run this tire.
     
  7. May 24, 2010 at 7:56 PM
    #47
    barlowrs

    barlowrs [OP] Well-Known Member

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    Robert
    So Cal
    Vehicle:
    06 Toyota Tacoma Sport 4x4
    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim
    Thanks. I have lightforces in the mail for up front, and my rear bumper should be here soon, hopefully end of the month (CBI). That bad boy will have tire swingout, hi-lift mount, 2 jerry can holder (cans are in the main now as well).

    Will also have a little cosmetic fun I just completed today that I will post tomorrow.
     
  8. May 24, 2010 at 7:57 PM
    #48
    barlowrs

    barlowrs [OP] Well-Known Member

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    Robert
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    06 Toyota Tacoma Sport 4x4
    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim
    No, I had some rubbing on my flaps, but I trimmed those. I do have a TINY bit of rubbing at FULL lock and FULL stuff on the body mount, though I am going to trim that soon.

    The UCA NEVER rub, the benifit of the 255 is that they are skinny, so they stay far away from the UCAs.
     
  9. May 24, 2010 at 8:16 PM
    #49
    jacob_wood

    jacob_wood Screw your MPG's

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    BHLM, SAW coilovers, Overland Warehouse springs and rear shocks, and Demello front bumper.
  10. May 25, 2010 at 7:35 AM
    #50
    s10nick

    s10nick Well-Known Member

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    nick
    Greeley, CO
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    base mod. debaged
    3inch hbs lift toytec diff drop grillcraft grill hella 500s conv. to 8k hids xentec hid head light conv. 5% tint more to come
    :popcorn: cant wait to see it, i would just like to throw this out there i take donations if you want to give me your parts for my truck ;)
     
  11. May 25, 2010 at 8:32 AM
    #51
    barlowrs

    barlowrs [OP] Well-Known Member

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    Robert
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    Vehicle:
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    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim

    HAHA I will take donations so that I can add MORE parts to my truck..I still need Air lockers front and rear, so feel free to donate.
     
  12. May 25, 2010 at 8:40 AM
    #52
    s10nick

    s10nick Well-Known Member

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    Greeley, CO
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    base mod. debaged
    3inch hbs lift toytec diff drop grillcraft grill hella 500s conv. to 8k hids xentec hid head light conv. 5% tint more to come
    you and me both man i still need to chatch up with you so you got a big lead on me
     
  13. May 25, 2010 at 10:20 AM
    #53
    barlowrs

    barlowrs [OP] Well-Known Member

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    Vehicle:
    06 Toyota Tacoma Sport 4x4
    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim
    Well, I could tell my truck was having some self esteem issues, as here she is this big truck driving around sharing the same Toyota logo as your grandmas corolla, so I figured I would try to make her feel better about herself..after all, she is a TOYOTA TRUCK!
    Step one was to get the parts laser cut, MetalMiller over on Tacoma world let me use his great laser cutting services to cut out all three pieces along with a backing plate. He did a great job!
    After some time in my machine shop, I had the edge of the outer oval blended, as well as guide holes drilled through backplate to hold the front pieces on. (Yes I did mess up once so you can see my incorrect hole…I did some math wrong on the mill..haha).
    My original plan was to just press fit some pins and epoxy the pieces to the back plate, though considering how much I beat my truck up, and the fact that these are solid steel (heavy) parts, I was afraid it wouldn’t hold. I decided to tap each hole and use some 8-32 set screws with locktite to hold them in place.
    After a quick trip to the chrome shop for the front peices and a few coats of flat black rustoleum on the back plate, here are the parts laid out.
    [​IMG]
    [​IMG]
    And here it is installed on the grill:
    [​IMG]
    And on the truck:
    [​IMG]
    [​IMG]
    I can tell she feels a lot better now, after all she is a TOYOTA TRUCK and proud of it.
    [​IMG]
     
  14. May 25, 2010 at 11:20 AM
    #54
    derekabraham

    derekabraham Living vicariously through everybody

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    TW'S Hippy Liberal
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    Stick on hood scoop from Autozone.
    You have no idea how much I love your truck.
     
  15. May 25, 2010 at 1:30 PM
    #55
    blackwatertaco

    blackwatertaco If you ain't stuck, You ain't tryin hard enough.

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    One fucked up diff. breather mod, 265/75/16 Destiny Dakota M/T Black gulf states rims BHLM Magnaflow 14" muffler with cut off tail pipe. 10" pioneer slim truck sub with JBL 600W amp. PROJECT BLACK OUT
    One of the best builds ive ever seen...When my truck grows up I want it just like yours...LOL
     
  16. May 25, 2010 at 5:55 PM
    #56
    Jason'sLawnCare

    Jason'sLawnCare Prepared for Bambi

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    08 4x4 Double Cab TRD Rugged Trail
    CBI Moab 2.0, CBI Trail Rider 2.0, CBI sliders w/kickout, Superwinch EPi9.0S, OME sport shocks w/886 coils, OME n182, 1.5" aal, JasonBuilt 3/16th full belly skid, BuiltRight uca, Body Mount Chop, 285/75/16 km2's, Rear cat delete, exhaust crossover rerouted, Fog light anytime, Locker mod, Rear leaf tsb, Debadged, Uws Tool Box, Electric Exhaust Cutout, AFE Pro Dry S, Kiwi Wifi, Diff Breather Relocated, Grom Ipod Adapter, Dual Diehard platinum batteries isolated by BlueSea marine switch
    Thanks for the info. Now I'm 95% sure I want to go with that tire and size.
     
  17. Jun 11, 2010 at 10:38 PM
    #57
    Krazie Sj

    Krazie Sj Resident Jackass

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    Power Serge
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    Borla Catback Exhaust, Airaid Short Ram Intake, 285x75R16 Mickey Thompson MTZs, 16" Konig Countersteer rims, ARB Bumper, All Pro LT w/Walker Evan Shocks front and back, All Pro expedition leaf pack, 10,000lb Superwinch, Intake Manifold Spacer, Bed Rack with ARB RTT, Rotopack and Hi Lift mounted, Husky Liner mats and an air freshener from 1995.
    This is my favorite build by far.
     
  18. Jun 11, 2010 at 10:53 PM
    #58
    ToucanV13

    ToucanV13 You think I was rollin out here naked?

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  19. Jul 9, 2010 at 9:51 PM
    #59
    hendooman

    hendooman The Stroker Ace

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    Unreal build :thumbsup:
     
  20. Jul 11, 2010 at 7:57 PM
    #60
    barlowrs

    barlowrs [OP] Well-Known Member

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    Robert
    So Cal
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    Build Thread: http://www.tacomaworld.com/forum/builds/74926-barlowrs-06-taco-expo-build-thread.html OME Lift, FJ SE Wheels, 255/85 KM2, Allpro Plate Bumper, 8K Winch, Synthetic Line, Yaesu FT-8800R, Custom Sliders Sockmonkey bedside decals, BHLM, base model grille, TRD offroad (black) trim
    Well, as much as I like my Allpro front bumper, perhaps the only complaint I have about it is the front light hoop. I did not like how it far forward it is angled, more like a stinger than a hoop. And I also do not like how the light mounts hang lights very high and very far forward:


    ….so, I decided fix it.
    First thing was to cut the original base plates off. I could have made new ones, but it was easy enough to just cut them, then use a mill to machine the left over “welds” off. One I got the plates cut off, I re-cut the angle at the bottom of the tube so it would mount in a more vertical position, as apposed to sticking out forward.
    I had already bought a set of Lightforce 170, and the original hangers hung them too high up and off the bumper, whereas if I mounted them directly to the bumper, they sat too low:
    [​IMG]
    so I decided to add my own light bar to mount them where I wanted.
    I took a piece of 1.25” (Chromoly was the only scrap I had around, so now my light bar is the strongest pipe on my truck) and bent it out so that the lights would clear my front grille. Then figured out a good height by mocking the lights up.
    After that I threw on some Light tabs for the lights:
    [​IMG]
    [​IMG]
    Gave her a quick shot of rustoleum:
    [​IMG]
    And voila, here is the new light hoop that no longer sticks out to far:
    [​IMG]
    And the lights sit centered, right where I want them:
    [​IMG]
    [​IMG]
    (Write-up on the lights to come shortly..I have to finish the wiring diagram)
     
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