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Bolts broke off in fuel pump replacement

Discussion in '1st Gen. Tacomas (1995-2004)' started by linylee, Sep 12, 2011.

  1. Sep 12, 2011 at 2:06 PM
    #1
    linylee

    linylee [OP] New Member

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    98 toyota tacoma needed the fuel pump replaced. There are 8 bolts with washers and nuts and the seal gasket. Two of the Eight bolts broke off and are lodged in the bolt hole in the tank.
    Has anyone ever had this problem?
    Any suggestions on my next move?

    I currently have an empty fuel tank with a new pump and a truck that I cant drive.
     
  2. Sep 12, 2011 at 2:14 PM
    #2
    Us3r

    Us3r Reading...

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    Axle wrap mod (Shackled), 140 Amp Alternator & Wires, HID Headlights, Brush Guard Grille, Hella 550 Driving Lights. |Saving:Total Chaos.|
    Your going to need a bolt extractor to remove the rest.

    You can try wd40 and a dremel. Grind a slot on the bolt and use a small flat head screw driver.

    If its seized in there pretty good. Wd40 and HEAT. Lighter, torch, whatever.

    Remember lefty loosy righty tighty

    Don't over torque small bolts.
     
  3. Sep 12, 2011 at 2:37 PM
    #3
    tacoma04

    tacoma04 Laissez les bons temps rouler

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    If using heat, just remember it ain't the liquid gas that burns, it is the fumes and your tank should be full of fumes!
     
    JudoJohn and tcjacado like this.
  4. Sep 12, 2011 at 2:39 PM
    #4
    Us3r

    Us3r Reading...

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    oh yeah, thats important.


    Don't burn your truck up.
     
    JudoJohn likes this.
  5. Jul 4, 2021 at 9:33 AM
    #5
    OnlyToyota2021

    OnlyToyota2021 New Member

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    Don't think about using heat on those broken-off bolts. Get a used tank/pump assembly from a junk yard.
     
    Wyoming09 and GarageDoorTaco like this.
  6. Jul 4, 2021 at 9:55 AM
    #6
    SLAPS 65

    SLAPS 65 Dirty deeds, done dirt cheap..

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    Interesting, The OP was last seen a day after posting this and the guy suggesting using a torch or lighter to get stuck bolts out of a gas tank was last seen not long after. Yes indeed, very interesting.
     
    tacoma04 and tcjacado like this.
  7. Jul 4, 2021 at 10:02 AM
    #7
    tcjacado

    tcjacado Well-Known Member

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    images - 2021-07-04T095944.758.jpg



    RIP OP.:pray:
     

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