Bought a Toyota Puzzle (Re: BYO Clutch Pedal Assembly)

So I think we've all got a bit of cabin fever going on due to the current state of things. I needed to procure a clutch pedal assembly for my manual transmission swap and while I could have purchased a used one from a parts yard, I decided to do something different and maybe a bit crazy.

I decided to build a new clutch pedal assembly from OE parts from Toyota. There are several bushings and cushions that break down over time, not to mention the spring so I figured it might be nice to have a new one.

So I found a diagram of the clutch assembly with part numbers and went to work. I cross referenced these part numbers against my project (2003 v6, MT 4x4) on toyotapartsdeal.com as they have good diagrams and item info. Once I was confident I had the right item I added to the list to purchase.

Here is the site I used for the diagram. (Doesn't have switches listed, only mechanical)
https://www.megazip.net/zapchasti-d...st-927958/clutch-pedal-flexible-hose-17947450

Here is a finished part list and cost from mcgeorgetoyota

Part Name: Part Number: Quantity: Cost:
Support Sub-Assy, Clutch Pedal 55107-35050 1 $84.11
Top bolt for main bracket to firewall 90080-11378 1 $1.19
Bottom bolt main bracket to firewall 90080-11206 1 $1.19
Bolt stop for non CC vehicle 90101-10369 1 $1.51 OR SENSOR
Shaft, Clutch Pedal 91121-51090 1 $3.46
Collar, Clutch Pedal Shaft 90387-10121 1 $6.46
Bush (For Clutch Pedal) 90386-13007 2 $5.04
Spring Washer Clutch Shaft 94512-01000 2 $0.92
Clutch Shaft Nut #1 94110-41000 1 $1.19
Clutch Shaft Nut #2 94130-61000 1 $0.99
Bush (For Clutch Pedal Turnover) 90389-05017 1 $2.62
Pin w/ hole for Clutch MC Rod 47148-35030 1 $4.48
Bush(For Clutch Pedal Over Center Spring Pin) 90386-08002 1 $5.48
Pin, Sub Seat Cushion Pin 90468-16012 1 $1.08
Cushion, No.1(For Clutch Pedal) 90541-06036 2 $2.16
Pedal Sub-Assy, Clutch 31310-35051 1 $57.32
Bush(For Clutch Pedal Spring) 90386-05018 2 $5.24
SPRING TORSION 90949-03022 1 $16.28
Pad, Clutch Pedal 31321-52010 1 $2.30

So once all of these parts arrive I will take pictures and document the process. Shall be an interesting adventure. I figured I would make this post in case someone ever wanted to do something like this or just needed the part number for something related to the clutch pedal.

Cheers!

 

Stuff from Toyota finally arrived today. So I went ahead and built the clutch pedal assembly. Here are some shots from the build. I am happy to report that this is more than do-able and if anyone were to need or want to build a new OEM clutch pedal assembly this post should give you everything you need. Feel free to shoot me any questions.

Pile of parts from Toyota (not all of these are for the clutch pedal)

Sorting and selecting the items I need for the build:

All put together. Haven't lubed or tightened anything obviously. Just getting it all together.

Another shot of the completed assembly: (Little TW in the background )

Just waiting for the sensors for cruise cancel and clutch position sensor (neutral safety giggly doo)

 

Dude you are awesome for doing this, I am going to be doing my manual swap soon. The donor I have with 300k has nothing wrong with the pedal assembly but it is a little sloppy and figured might as well just rebuild it while I have it out. I have been procrastinating looking for the parts for a while now, thank you for posting this, definitely made my search much shorter.
I’ve started a write up for the swap too but haven’t actually started the job yet, look forward to following your thread

 

Just another symptom of the Bat Flu House Arrest we are going Stir crazy!

Years ago I had a CO that always wished he had a M-60 got the all the parts from Supply put it together on his desk

Being bored is never good

 

That's awesome, glad someone else got some use from it. This community is fantastic and I am very happy to give back as much as I can. I have been following your thread also and our parts list looks quite similar in a lot of cases. I guess the race is on!

Next side / fun project is: Since I have to pull the starter when I swap the manual trans I bought all the wear components from Toyota and plan to do a full rebuild (Contacts, brushes, springs, plunger, o-rings ,bearings and gear) and learned a ton, for example my truck has the cold package which includes an HD starter so I had to purchase the different item numbers for that. (it's a good thing, it's higher kw). I will be documenting it about the same way as I haven't found a complete guide anywhere on the inter-webs.