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Box Rocket - 2003 TRD Doublecab

Discussion in '1st Gen. Builds (1995-2004)' started by Box Rocket, Oct 8, 2010.

  1. Oct 8, 2010 at 11:55 AM
    #1
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    I picked up this 2003 DC in Feb of 2010. Wanted one for a long time and wanted to get back into a 'minitruck' since I'd had a couple older Toyotas in the past. I've mainly been a Land Cruiser guy but I had an '85 and a '93 SAS pickup too and I loved both of those trucks but needed more seating so the DC Tacoma seemed like a great option.

    Current setup - July 2015
    [​IMG]

    Table of Contents:
    Trail Gear rock sliders: http://www.tacomaworld.com/forum/1s...ox-rocket-2003-trd-doublecab.html#post2258497


    OME Suspension: http://www.tacomaworld.com/forum/1s...ox-rocket-2003-trd-doublecab.html#post2258506


    Painting Wheels: http://www.tacomaworld.com/forum/1s...ox-rocket-2003-trd-doublecab.html#post2258511


    Bedrack build: http://www.tacomaworld.com/forum/1s...ox-rocket-2003-trd-doublecab.html#post2258516


    Rear bumper Phase 1: http://www.tacomaworld.com/forum/1s...ox-rocket-2003-trd-doublecab.html#post2309813


    Trail Gear Low Profile Front Bumper Phase 1: http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-3.html#post2538178


    33x10.50 BFG KM2: http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-4.html#post2591338


    Rear Seat Platform: http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-5.html#post2762128


    Snugtop XTR Camper: http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-6.html#post2873208


    OME D6XL AAL: http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-8.html#post2978032


    Interior Mods (Radio/Deck/Fire): http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-8.html#post3058027


    Trail Gear Low Profile Front Bumper Phase 2 (Lightbar): http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-9.html#post3058031


    Snugtop Mods (Shovel/Hilift): http://www.tacomaworld.com/forum/1s...-rocket-2003-trd-doublecab-9.html#post3058035


    Bedrack Mods (CO2, Cargo Boxes): http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-10.html#post3106638


    BAMF BPV Bracket: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-17.html#post4048472


    Custom Switch Panel: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-19.html#post4231444


    Magnaflow Muffler: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-23.html#post4470746


    Rear Bumper Phase 2 (Spare Tire swing out): http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-25.html#post4610513


    Rear Frame Plates: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-25.html#post4624516


    Custom IFS Skidplate: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-27.html#post4877312


    Custom Transmission Skidplate: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-28.html#post4937435


    http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-28.html#post4957175


    Custom Belly Skidplate: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-29.html#post5024009


    Suzuki Reno Seat Swap: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-34.html#post5343314


    Rear Bed Seats: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-34.html#post5343314


    Custom Rear Bed Deck: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-44.html#post5724343


    Custom Roof Rack: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-47.html#post5933723


    Rear Bumper Phase 3 (Second Swingout): http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-49.html#post6111156


    33x12.50 Goodyear MTR: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-50.html#post6217319


    4Crawler 1" Body Lift: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-57.html#post6631986


    Front Bumper Phase 3 (New Lightbar/HIDs): http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-58.html#post6705019


    Rear Shock Relocation: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-61.html#post6886148


    Trail Gear Ubolt Flip: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-62.html#post6888239


    Spidertrax 1.25" Wheel Spacers: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-76.html#post7091016


    Smittybuilt CatchAll Seat Covers: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-82.html#post7251602


    Fridge Slide: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-84.html#post7372987


    Bedrack Mod (RTT): http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-83.html#post7359665


    315/75R16 BFG AT: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-90.html#post7488335


    Shovel/Hilift to bumper: http://www.tacomaworld.com/forum/1s...rocket-2003-trd-doublecab-97.html#post7766899









    Current Mod list:

    Engine/Drivetrain:
    All stock.
    3.4L V6
    Stock gearing
    Auto Trans
    TRD E-locker Rear
    Magnaflow 14" muffler/exhaust


    Suspension:
    Old Man Emu 882 front coils
    Old Man Emu Nitrocharger Sport front shocks
    JK 10mm Trim packer
    Cornfed Suspensions front diff drop
    Old Man Emu Dakar rear leaf springs
    Old Man Emu D6XL Add a leaf
    Old Man Emu Nitrocharger Sport rear shocks (relocated with custom crossmember)
    All Pro Offroad 1.5" rear shackles
    BAMF BPV Relocation Bracket
    Extended rear brake line
    1" 4Crawler Body Lift
    4Crawler axle relocation plates
    TG ubolt flip

    Wheels/Tires:
    33x12.50 R15 BFGoodrich KM2
    15x8 Ultra Motorsport En4cer Type 181 Wheels (rattle canned Graphite)
    33x10.50 R15 BFG KM2 spare tire on 15x7 factory steel rim (rattle canned black)
    Spidertrax 1.25" wheel spacers

    Armor/Protection:
    Trail Gear Low Profile Front bumper modified with additional top plate and light tabs
    Trail Gear Rock sliders
    Box Rocket Fab rear bumper w/ dual swingout
    Box Rocket Fab IFS/trans/Belly skids
    Box Rocket Fab rear Frame Reinforcement Plates

    Interior:
    Alpine Head Unit w/iPod connectivity
    Uniden 520XL Pro CB Radio w/ external speaker
    Maglite
    Fire extinguisher
    Custom in dash switch panel
    Suzuki Reno front bucket seats
    SmittyBuilt Carryall seat covers
    Rear Expedition platform for Fridge/photo gear (installs in rear seat location)
    Box Rocket Fab seat cradle with OEM bucket seats in bed. (Seating for 7)

    Exterior Other:
    Box Rocket Fab Bedrack
    Snugtop XTR Canopy
    Thule Load bars
    Glassworks 4.5" Front Fenders
    OEM Bugshield (removed)
    Painted Grill
    Removeable bed deck with mounts for CO2 and ARB Fridge
    Tepui Kukenam Sky RTT

    Lighting/Electrical:
    Hella Optilux 7" HIDs with internal ballasts
    Hella Matador Aux work/camp lamp
    OTRATTW Rocker Switches
    LED rock lights
    Aux power outlet in bed
    GoPro Hero3 Silver

    Recovery Gear/Other:
    On-board Mobile 20lb CO2
    Hi Lift Jack
    Shovel
    Various tow straps
    various recovery shackles
    Snatch Block
    Maxtrax traction aids



    But back to the beginning.....
    Here it is when I got it. 2" spacer lift and 32's.
    [​IMG]

    I was planning on using it as soon as I could so the first order of business was some sliders. I got a set of TrailGear sliders and got them welded up in my garage and installed.
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    Sliders all finished up.
    [​IMG]

    [​IMG]
     
    Last edited: Jul 14, 2015
  2. Oct 8, 2010 at 11:56 AM
    #2
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    Next up was the suspension. I had OME suspension for a while on my old FJ40 andit worked well until I needed something bigger. Also have OME suspension on my 80 Series Land Cruiser so I had a good idea what to expect. I looked at ICON, Allpro, SAW and other coilovers but in talking with Kurt at Cruiser Outfitters who happens to be local it sounded like as great as the coilovers may be, they just don't hold up well through Utah winters and the road salt corrodes the bodies quickly, and they need to be rebuilt almost every year. I wanted less hassle so I went ahead with a full OME setup. I went with 882 coils up front since I'll eventually get bumpers and a winch. Used the OME Dakar springs in the rear. Along with new ubolts, OME Nitrocharger Sport shocks, exhaust drop bracket, greasable shackles. I also added a 10mm trim packer from a Jeep JK up front. It fits perfectly and gave me just a bit more room up front.

    Old stock suspension with rear blocks was tired and needed to come out.

    Before
    [​IMG]

    After
    [​IMG]

    stock springs next to the new Dakars
    [​IMG]

    Exhaust bracket
    [​IMG]

    Rear end all buttoned up
    [​IMG]

    On to the fronts. Out with the old.....
    [​IMG]

    [​IMG]

    [​IMG]

    ...in with the new.
    [​IMG]

    [​IMG]

    New stance. Looked pretty good and the ride felt pretty stiff initially on the road but man what a difference in the dirt. The suspension has since broken in nicely and rides great.
    [​IMG]

    CV angle was a little steep
    [​IMG]

    I know its effectiveness is debated heavily, but I went ahead and got a diff drop kit from cornfed suspensions. Seems to have helped.
     
  3. Oct 8, 2010 at 11:58 AM
    #3
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    Next up. Wheels. I didn't mind the style of the Ultra Motorsport wheels that were on the truck but the previous owner had taken it to a carwash and the attendant had sprayed the wheels with some type of cleaner that ruined the finish. Feeling like I might go with different wheels eventually anyway, I decided to just paint them rather than have them blasted and powdercoated. I cleaned them up, a few coats of primer, a few coats of Gloss Black Rustoleum, and several coats of Rustoluem Clearcoat.

    [​IMG]

    [​IMG]

    before/after
    [​IMG]

    back on the truck
    [​IMG]

    Later I added some TRD stickers that I got from SockMonkey
    [​IMG]

    Oh and I forgot to mention I added some 20% tint to the front windows.
     
  4. Oct 8, 2010 at 11:59 AM
    #4
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    I wanted to improve my bed storage a bit and I had plans for a roof top tent in the future so I got started building a bed rack that I had been designing in my mind for a while.

    [​IMG]

    [​IMG]

    [​IMG]

    The narrow slots on either side of the rack are for an adjustable tie-down track that I have. I used a bike bracket to hold the shovel on the driver side, and cut off the old bolts from when I added my diff-drop and welded them to the passenger side legs to hold my hi-lift.
    [​IMG]

    [​IMG]

    [​IMG]

    I wanted a work lamp of some kind back there and found one and a local warehouse. And also wanted to carry my snowboards in the winter when a tent wasn't mounted. So I got the light wired up and the board racks installed along with a few other tiedowns welded in place. Followed it up with a couple coats of paint.
    [​IMG]

    [​IMG]

    [​IMG]

    About that same time I picked up a Safari Snorkel from Cruiser Outfitters.
    [​IMG]

    [​IMG]

    Then I borrowed an old style Mombasa tent from a friend to try that out on the rack. The rack works great with the Mombasa, but will also work with Eezi-Awn, Camping Lab or ARB tents.
    [​IMG]

    [​IMG]

    [​IMG]
     
  5. Oct 8, 2010 at 12:00 PM
    #5
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    Have a good friend that does Home Theater stuff but spent several years doing automotive audio/video and he hooked me up with a new Alpine Deck for tunes that allows me to use my iPod. Also picked up a Uniden CB and external speaker and got those installed in the common ashtray location.
    [​IMG]

    I took it camping a couple times and found quickly that the Dakar springs are not very good at handling a load, and the truck was also sitting a little lower in the rear. So I got a pair of 1.5" shackles from All Pro and installed those. It leveled things out nicely but didn't take care of the load capacity. This is how the truck is sitting currently, but I plan to pick up a pair of OME AAL's soon to help with the load.
    I still need to build a rear bumper, and figure out some kind of front bumper and winch and then I'll be right about where I want it. But it was good enough to get out and start using it more. I was part of an awesome trip over Labor Day that drove from the SE corner of Utah diagonally across the state to the NW corner almost entirely on dirt roads. It was an awesome group and an awesome trip. We covered nearly 1000 miles on dirt over 4 days and speeds as high as 90mph. The OME suspension worked geat on all the high speed stuff and handled the corrugated roads really well. I still need to get the AAL's but overall I have been really happy with the truck as this was its first real test for me. There is a full write-up on that trip over on Expedition Portal if you want to read it and see more pics. [URL="http://[URL]http://expeditionportal.com/forum/showthread.php?t=48929"]Utah Cruiser Expedition 2010[/URL]. Here are just a few pics of my truck from that trip.

    Getting ready to leave home
    [​IMG]

    Camping near Aneth, Utah
    [​IMG]

    camping near Montezuma Creek in Canyonlands
    [​IMG]

    [​IMG]

    Crossing I-70
    [​IMG]

    [​IMG]

    Watercrossing
    [​IMG]

    Camping above Skyline Drive
    [​IMG]

    near Skyline Drive
    [​IMG]

    [​IMG]

    camping at the Newfoundland Moutains
    [​IMG]

    [​IMG]
     
  6. Oct 8, 2010 at 12:24 PM
    #6
    Scooter

    Scooter Canadian Member

    Joined:
    Oct 6, 2008
    Member:
    #9750
    Messages:
    577
    Gender:
    Male
    Manitoba, Canada
    Vehicle:
    08 Double Cab TRD Sport Short Box
    Pop n Lock Power Tailgate Lock, Bak Flip Tonneau Cover, Factory DLR installed, Defrost with A/C Off, EZ Down Tailgate Damper, Code Alarm Security System with Remote Starter, Rear Spring TSB, Ming rust proofing & paint treatment, 3M fabric protector, Cargo Mat, Scanguage II, DYI Illuminated 4X4 Switch, Versa-Gate box extender & cargo divider, Toyota Roof Rails, Grom USB Audio adapter with bluetooth, LED Bed lights, OEM Backup Camera with LCD Display Mirror
    Wow, you waste no time! Nice truck. Sick set-up.:thumbsup:
     
  7. Oct 8, 2010 at 12:30 PM
    #7
    trd7

    trd7 4wd tacoma

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    Tyler
    Columbia, SC
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    95.5 Tacoma 4x4 4cyl auto
    AEM air intake
    great looking truck man! one of the nicer ones IMO ;)
     
  8. Oct 8, 2010 at 12:36 PM
    #8
    Dark Knight

    Dark Knight Well-Known Member

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    NC/SC
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    Icon stuff, Skyjacker rear leafs, FJ TRD SE wheels, 285/75/16 Trail grapplers, Rigid SR. 20", Yakima Rack, Bestop Canopy, TRD Exhaust, TRD CAI, Kenwood DNX5120 Navi, Fog Light Mod, Driving Light Mod, BHLM, Scanguage II on Blendmount, TC uca's, ARB Heavy Duty air compressor, ARB Rear Locker, Shrockworks Rock Sliders, ARB Front Bumper, Relentless Fab Rear Bumper w/ custom bed protection, WARN M8000
  9. Oct 8, 2010 at 1:05 PM
    #9
    malander

    malander That's some tight butthole

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    max
    Missouri
    Vehicle:
    01 limited trd 4x4
    deck plate mod,jba cat back,bilstein 5100's,ome 883 springs, Allpro expos, allpro U-bolt flip kit, 10" Bilstien 5150 shocks, custom lower shock mounts
    man i never really liked the tan/gold tacomas but this has changed my mind your truck looks amazing, im jealous of your rear axle and frame :( looks brand new. love the bed rack too btw
     
  10. Oct 8, 2010 at 1:11 PM
    #10
    Max-4_Yota

    Max-4_Yota The Welfare Cadilac

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    Michael
    South Carolina
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    Squattin'
    Great looking truck, I wish I went the same looking route with my truck, I love the black wheels and sliders. Great job! :thumbsup:
     
  11. Oct 8, 2010 at 1:26 PM
    #11
    YumaTRD

    YumaTRD Chewie is my Co-pilot

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    El Cajon, CA hometown Yuma, AZ
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    SAS, Flat bed, 22R, BFG Muds,
    Amazing trip and rugged looking Tacoma
     
  12. Oct 9, 2010 at 4:53 AM
    #12
    sockmonkey

    sockmonkey just a regular Joe

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    Benbrook, SW Fort Worth
    Vehicle:
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    Retro stripes, , blacked out front bumper, Volant Ram Air intake,URD MAF calibrator, Mr Marv 10" sub box, Alpine HU, Alpine Amp, fog light mod, scan gauge II, RAAMmat front and rear doors, Wet Okole seat covers, blacked out dash. 265/70/16 Goodyear Wrangler Adventures. NST Lite Pulleys
    saweet!!
    :thumbsup:
     
  13. Oct 23, 2010 at 2:17 PM
    #13
    Box Rocket

    Box Rocket [OP] just trying to help

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    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    Finally got some time to do a little more work on the truck. My wife was out of town for a few days this week so I was home playing "Mr. Mom" and I needed something to do while the kids were in school. So, I picked up some surplus steel and went to work. I had a scrap peice of 2" tubing left over from a mess up on a rollcage build, and a pretty rusty peice of 3x5 square tubing. I grabbed a receiver tube from Harbor Freight and went to work.

    I've been meaning to do something about my rear bumper for a while. I wanted more protection than the stock bumper and needed a way to tow my little trailer. I looked at several of the available aftermarket ones but in the end I'm short on cash, but had some time and a welder. So about $80 later here's what I ended up with.

    The bends that were already in the round tube worked out perfectly. Just had to cut them to fit. I need to get a little more tubing so I can tie the slider portion back into the frame. Otherwise it's ready to go.

    [​IMG]

    [​IMG]

    [​IMG]

    Made a little bracket to fit into the receiver for the license plate. I might look for one of those little flip-up brackets for it, but this will work for now.
    [​IMG]

    [​IMG]

    I like that it looks like it "goes" with the sliders.
    [​IMG]

    [​IMG]
     
  14. Oct 23, 2010 at 2:28 PM
    #14
    chris4x4

    chris4x4 With sufficient thrust, pigs fly just fine. Staff Member

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    FlimFlubberJAM
    Tenoe, AZ
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    4.10 gears, sliders, and lots of buttons.
    Very nice!
     
  15. Oct 24, 2010 at 12:32 AM
    #15
    Tacomadude89

    Tacomadude89 Well-Known Member

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    Austen
    California
    Vehicle:
    2002 Tacoma TRD SR5, 3.4, 5spd
    -Bilstein 5100 Series shocks on all 4 corners -Rancho HD lift coils -1/4" Toytec driverside top plate spacer -Toytec 1" diff drop -Wheelers 1.5" AAL's -Toytec 1" lift shackles -Revtek extended length BPV bracket -285/75/16 BFG KO T/A's -Pro Comp rims -ET Conical tyle lug nuts -Spidertrax 1.5" wheel Spacers -CV Boot slide mod -TRD skid plate -Magnaflow 14" round muffler -Shortened tailpipe hidden behind framerail -Toyota bug deflector -Weathertech floormats -Black leather seat covers -Valentine 1 Radar Detector
    Sweet build!
     
  16. Oct 24, 2010 at 1:42 PM
    #16
    Gr8WhiteTaco

    Gr8WhiteTaco bishes love my haircut

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    Knoxville, TN
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    SOLD 02 Double Cab TRD 4x4
    2005 Mazda 3S hatchback
    I frigging love your truck!
     
  17. Oct 24, 2010 at 1:51 PM
    #17
    jjw1

    jjw1 Well-Known Member

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    Citrus County Florida
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    Weather Tech Floor Liners, Truxedo Bed Cover, OEM Silver Step Bars, Debadged, Colormatched Satoshi, Wet Okoles, OEM Roof Rack, Bed Mat, Locking Gas Cap, and removed Mud Flaps
    ur truck is bad ass
     
  18. Oct 24, 2010 at 2:23 PM
    #18
    JDMcQ

    JDMcQ Well-Known Member

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    The Mushroom Capital of the World
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    2006 Toyota 4Runner SR5 V8
    Very nice! You have given me some ideas for the next few steps on my truck. Thanks for the inspiration!
     
  19. Oct 25, 2010 at 9:00 AM
    #19
    Box Rocket

    Box Rocket [OP] just trying to help

    Joined:
    Mar 1, 2010
    Member:
    #32389
    Messages:
    6,072
    Gender:
    Male
    First Name:
    Adam
    Syracuse, Utah
    Vehicle:
    2003 TRD DoubleCab
    lift, tires, armor and stuff
    Thanks for the compliments
     
  20. Oct 25, 2010 at 10:20 AM
    #20
    IamTacO

    IamTacO red balls got me!

    Joined:
    Jan 31, 2010
    Member:
    #30401
    Messages:
    703
    Gender:
    Male
    First Name:
    adam
    QC az
    Vehicle:
    01 Prerunner SR5 TRD-Offroad
    4x2 Prerunner. Hankook Dynapro ATM rf10 265-65-16, e-locker FTW! Morimoto d2s bi-xenon HID projectors, Philips 85122+ 4300K, Cobra 75 w/ 3' firefly, Kenwood KDC-MP342U w/ SIRIUS, Line-x bed liner, 4' coretrax(black)
    awesome rig!! you are a genius:D
     
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