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Camper shell seal

Discussion in '2nd Gen. Tacomas (2005-2015)' started by mvparadise, Apr 28, 2020.

  1. Apr 28, 2020 at 9:11 PM
    #1
    mvparadise

    mvparadise [OP] Well-Known Member

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    Bought a used ATC camper shell for my 2013 Taco and find the seal is shot and folded. Saw two width sizes of seal 1.5 and 2.18. Anyone know what would be the best to use.
     
  2. Apr 28, 2020 at 9:18 PM
    #2
    cwadej

    cwadej Ballerina Award winner

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    clear shoe polish the entire bed rail. use a bunch.
    then do the same thing to the mating surface of the camper.
    put a very large bead of sealant (silicon, or whatever you like) on the bed rail.
    put the cap on and tighten it down. the sealant will fill the gap perfectly, but wont stick to truck or cap due to the shoe polish.

    you can use a spray on mold release if you want, but shoe polish is cheaper and is basically just wax.

    form in place gasket in the aircraft world.
     
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  3. Apr 28, 2020 at 9:28 PM
    #3
    mvparadise

    mvparadise [OP] Well-Known Member

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    Did you do this on your truck?
     
  4. Apr 28, 2020 at 10:23 PM
    #4
    cwadej

    cwadej Ballerina Award winner

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    camper was on mine when I bout it. It doesn't leak. If I take it off, I will reseal using that method.

    Like I said, in the aviation world this is done to seal removable panels.
     
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  5. Apr 28, 2020 at 10:31 PM
    #5
    ToyotaDriver

    ToyotaDriver Well-Known Member

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    ‘04 V6 5 Speed SR5 TRD downward spiraling project, ‘15 V6 6speed TRD daily
    The 1st Gen: All pro 3” lift (650 lbs coils, expedition rears with bilstiens),Timbren rear bumpstops, ubolt flip, diff drop, carrier bearing drop, 33’s on beadlocks ,ARB Bumper, winch, hand throttle, ARE canopy, roof bars, poly bushings all around minus the body mounts. The 2nd Gen: Leveling kit, roll up tonneau cover. 265/75/16’s
    Never hear of using shoe polish for gaskets on aircraft.... I’ve used proseal as an anti chafe material a lot for inspection panels. Most aircraft leak like a son of a bitch, so I wouldn’t call it sealing.
     
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  6. Apr 29, 2020 at 2:18 AM
    #6
    muddog321

    muddog321 Well-Known Member

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    09 Tacoma DCSB 4wd TRD Off-Road w/e-locker Pyrite Mica
    TW 1-piece driveshaft with 1310 u-joints All Pro and Budbuilt skid plates OME Dakar rear springs 3" with 5100 5100 front set at 1.75" (3rd groove up) with stock springs Falken Wildpeak A/T3W 265/70R16 2018 TRD Offroad wheels 16x7J with +25mm offset Powerstop rotors with Z36 pads and rebuilt with OEM caliper kit Complete rebuilt rear brakes drums, shoes, springs, wheel cylinders Rebuilt rear diff with Yukon 3.73 ring/pinion Denso 130A rebuilt alternator AGM 24F Battery New OEM idlers and tensioner assembly New AC compressor New PS hose and flushed Walker SS Quiet Flow muffler Denso Iridium long life plugs #3421 (SK20HR11) OEM coolant, cap, and thermostat NAPA CV axles and new seals ECGS bushing Rhino front guard Shortened mud flaps Alziria Black Tail Lights Nilight Headlights X-Bull Traction Boards Maaco full single stage paint job 2023 Nat CV to Knuckle seals 710573 New SKF wheel bearings/hubs BR930978 New Moog stabilizer links K80946 & 948 New MOOG K80819 Suspension Stabilizer Bar Bushing 28mm New Dorman rear wheel bearings using complete axles 926-139 & 140 New Radiator support bushings Dorman 924-267 (front body mounts)
  7. Apr 29, 2020 at 6:12 AM
    #7
    mvparadise

    mvparadise [OP] Well-Known Member

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    Thanks for the ideas. I ordered the esi front and side seal/gasket. Question does the front seal go on the shell or the metal front rail of the bed.
     
  8. Apr 29, 2020 at 8:11 AM
    #8
    cwadej

    cwadej Ballerina Award winner

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    obviously we don't use shoe polish on aircraft. It's cheaper than mold release and does the same thing. Don't use silicon either, but i doubt he wants to spend the money on a kit to mix up some B12
    If the gasket is leaking, it wasn't made right. Usually the fasteners are torqued too much with wet sealant, so it wont compress further when cured.
    Or ham fisted idiots used flat blades to pry the panel off tearing up the gasket.
     
  9. Apr 29, 2020 at 10:28 AM
    #9
    ToyotaDriver

    ToyotaDriver Well-Known Member

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    I was confused. I’ve seen IA’s do some weird stuff. Was Just wondering if I was learning a new trick. :thumbsup:

    It always drives me nuts on 100 hours watching the mechanic put the panels back in with their screw gun until the clutch starts clicking.
     
  10. Apr 29, 2020 at 11:38 AM
    #10
    muddog321

    muddog321 Well-Known Member

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    TW 1-piece driveshaft with 1310 u-joints All Pro and Budbuilt skid plates OME Dakar rear springs 3" with 5100 5100 front set at 1.75" (3rd groove up) with stock springs Falken Wildpeak A/T3W 265/70R16 2018 TRD Offroad wheels 16x7J with +25mm offset Powerstop rotors with Z36 pads and rebuilt with OEM caliper kit Complete rebuilt rear brakes drums, shoes, springs, wheel cylinders Rebuilt rear diff with Yukon 3.73 ring/pinion Denso 130A rebuilt alternator AGM 24F Battery New OEM idlers and tensioner assembly New AC compressor New PS hose and flushed Walker SS Quiet Flow muffler Denso Iridium long life plugs #3421 (SK20HR11) OEM coolant, cap, and thermostat NAPA CV axles and new seals ECGS bushing Rhino front guard Shortened mud flaps Alziria Black Tail Lights Nilight Headlights X-Bull Traction Boards Maaco full single stage paint job 2023 Nat CV to Knuckle seals 710573 New SKF wheel bearings/hubs BR930978 New Moog stabilizer links K80946 & 948 New MOOG K80819 Suspension Stabilizer Bar Bushing 28mm New Dorman rear wheel bearings using complete axles 926-139 & 140 New Radiator support bushings Dorman 924-267 (front body mounts)
    Seal it to the truck front rail and be careful putting shell on.
    I used Permatex black silicon adhesive bonds well and that front seal needs to cut at 45 degree angle to side rails and heavy sealer applied as well as in the metal bed opening up front and under the front of the side plastic rails to keep water out.
    To get the shell on and off cut 4 pieces of 2x4 about 6" long and use to prop up each side near the ends so you can get fingers in and out to lift. When you put the shell on front to rear alignment is critical so the rear windows opens/closes right and the front seal is under the front of the shell. It takes at least 2 people to lift the shell on/off without getting hurt! Once its on the 2x4 blocks 1 person can do the alignment and final fit as I did. Front seal 3M adhesive side applied to the truck front bed rail. Side seals 3M side applied to the shell itself as its a smooth surface (side bed rails are not.
     
    mvparadise[OP] likes this.

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