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Collapsed Rear Bump Stop Landing Pad & Frame Rail

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Dcarlin, Jun 29, 2017.

  1. Jun 29, 2017 at 11:43 AM
    #1
    Dcarlin

    Dcarlin [OP] Member

    Joined:
    Sep 24, 2012
    Member:
    #87658
    Messages:
    8
    Gender:
    Male
    First Name:
    Dave
    San Diego
    Vehicle:
    06 Dbl Cab 4x4 Sport
    In doing some electrical work recently I noticed what appeared to be some misalignment of the cab and bed/shell of my '06 DCSB (Passenger vs. Drivers sides) After checking the mounting of the shell, internal bed cage, and bed relative to the frame, I narrowed down the source to the passenger frame rail. I checked it from under the bolt-on AllPro sliders to the rear frame horn and identified a substantial ripple in the channel frame at the location of the factory bumpstop landing pad as well as a partial collapse of the bump pad itself.

    My setup uses OME Dakars with AALs, OME Nitrochargers, a Wheeler's Flip Kit and Wheeler's Superbumps. I mentally walked back through everything I've done in the truck over the past 12 months and the only event of note was a quick departure off the 395 and up the shoulder embankment thanks to a patch of ice about 60 miles outside of Mono County. I know the truck bucked hard but it was definitely not as violent as even a moderate trip through the whoops. I haven't hauled any major bed loads and have only pulled a small utility trailer at maybe 1/3 of the 6500 towing capacity.

    Has anyone experienced similar failure or had issues with a similar setup? Note: My frame, along with most '06 units qualified for the rust recall however I'm not aware of a west coast truck ever having been approved for the swap. I lived near the beach for several years so there is typical surface scaling but, even after a thorough inspection, I can't find any evidence of rot or rust degradation.

    Any input would be appreciated.

    Pass Rear Bump Stop Collapsed.jpg
    Pass Rear Bump Stop - Ext Frame Ripple.jpg
    Pass Frame Rail - Kink at Bump Stop 2.jpg
     
  2. Jun 29, 2017 at 12:27 PM
    #2
    neonlazer

    neonlazer Mechanically Goofy

    Joined:
    Oct 17, 2011
    Member:
    #65333
    Messages:
    2,611
    Gender:
    Male
    Lafayette, LA
    Vehicle:
    '23 DCSB 4x4 SR5
    Holy bump! Looks like just surface rust to me but took one hell of a hit to cause that. Gonna have to bring it to frame shop to bend it back and replace the bump stop piece. I don't think many will say they have hit a bump hard enough to do that, lucky something else didn't break!
     
  3. Jun 29, 2017 at 12:30 PM
    #3
    Bebop

    Bebop Old fashion cowboy

    Joined:
    Feb 11, 2016
    Member:
    #177835
    Messages:
    4,407
    Gender:
    Male
    First Name:
    Nick
    Castle rock Colorado
    Vehicle:
    2012 Toyota Tacoma baja
    6inch lift sitting on bilstein coilovers. Lexus is300 studs in front to keep stock wheels, general grabber red letters, nfab front bumper.
    Holy dog balls batman!!!! How the hell did you do that?
     

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