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Electrical gurus - help rewiring clutch start cancel switch

Discussion in '3rd Gen. Tacomas (2016-2023)' started by Rownan, Oct 8, 2020.

  1. Oct 9, 2020 at 8:09 AM
    #41
    caribe makaira

    caribe makaira Well-Known Member

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    So in essence 2 Clutch Start switches...I would not recommend a cheesy switch to replace the function of the latching switch. I'm out.
     
  2. Oct 9, 2020 at 8:16 AM
    #42
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
    No, one switch...but cheesy none the less.
     
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  3. Oct 9, 2020 at 8:27 AM
    #43
    daveeasa

    daveeasa FBC Harness Solutions

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    Thanks @caribe makaira and @98tacoma27 for the explainers. This was a good chance to learn.

    Best bet would be Toyota comes out with an OEM small in the future. Given the complexity and low volume, it makes sense that they stick with the old school tall for now. Custom mod is high LOE and low ROI for now. Maybe the best bet would be some sort of piggyback mechanical contraption where a small switch mechanically presses the large switch behind it via pushrod.
     
  4. Oct 9, 2020 at 9:28 AM
    #44
    Agem_89

    Agem_89 Well-Known Member

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    I believe the only thing the zenner diode is doing is allowing the light and the small coil to stay on via the base of the transistor. Since the CSC switch is momentary.

    you could have a much easier implementation with a relay rather than hacking the switch. Sorry for the crude drawing. Welcome feed back if I didn’t put wires in the right place in my head.

    5AD53269-58D6-4225-8865-45D87B931D73.jpg
     
  5. Oct 9, 2020 at 9:36 AM
    #45
    tonered

    tonered bartheloni

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    Whoa! So if I tossed in a latching switch and T'ed into Beige and Yellow, I'd get a live starter?
     
  6. Oct 9, 2020 at 9:42 AM
    #46
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
    Yes, but you are going to want a relay if the switch isn't rated to 5A or higher. I think the CH switches are only rated to 3A. Do they even have aftermarket latching switches?
     
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  7. Oct 9, 2020 at 9:53 AM
    #47
    tonered

    tonered bartheloni

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    Just the typical 3A.

    Given the use, I was looking at these:
    https://www.aironboard.com/online/p...ment-press-to-turn-on-something-led-blue.html

    https://www.aironboard.com/online/p...ota-oem-replacement-plain-cover-blue-led.html


    They appear to be latching. I will see if I can get a current measurement for the CSC switch.
     
  8. Oct 9, 2020 at 11:28 AM
    #48
    daveeasa

    daveeasa FBC Harness Solutions

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    @tonered I got a set of 7 or 8 different relays, new, for $1 when I got my high current relay. Happy to send you one for this purpose. Some are small-size. I assume they would all handle 5A just fine.

    @Rownan could you post a bigger image/photo of the switch you got? Looks like a gargoyle to me in your first post. I kinda want to see what's going on there.
     
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  9. Oct 9, 2020 at 11:29 AM
    #49
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
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  10. Oct 9, 2020 at 11:37 AM
    #50
    tonered

    tonered bartheloni

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    Thanks, David. But, I do have some relays laying around also. I am not sure if I will dig in that far.

    This would be one of their momentary (non-latching) switches, just in case I have the terminology messed up.

    https://www.aironboard.com/online/p...-replacement-air-horn-momentary-led-blue.html


    In my mind, I would want to be able to leave this switch On for long periods. Just have a live clutch all the time.
     
  11. Oct 9, 2020 at 11:42 AM
    #51
    daveeasa

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    A "Clutch start bypass" bypass switch, if you will? Bypass the bypass. Maybe we can get a faceplate with something like this?

    upload_2020-10-9_11-42-25.jpg
     
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  12. Oct 9, 2020 at 12:03 PM
    #52
    tonered

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    How about just a couple wire nuts with some bare whiskers showing?
     
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  13. Oct 9, 2020 at 12:06 PM
    #53
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
    Latching means that the circuit is live after you press the button (and release it) until something else interrupts the circuit. In the case of the CSC switch, it's
    the ignition that kills the circuit when the ignition is cycled off.

    Momentary means that the circuit is live only for the moment (however long that is) the button is pressed. The longer you hold the button (like when you press your clutch pedal in), the longer the circuit is live. The clutch switch (activated by pressing the clutch pedal) is momentary.

    On/Off is just that. The circuit is live in the On position and dead in the Off position... like a light switch.

    So if you look at the diagram you can see the clutch switch and the CSC are parallel circuits firing the same thing (the starter relay), but one uses a momentary switch and the other uses the latching switch. The starter also only fires when the ignition switch is turned all the way forward.

    I used to use the CSC switch to start the truck on cold mornings to defrost it.

    You don't necessarily have a live clutch as you will a live starter.

    Can you use an On/Off switch for the CSC? Sure, it's not going to hurt anything; as long as you use the properly rated components of course.

    I have only heard of a few people that have actually used the CSC switch for what Toyota intended it for.
     
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  14. Oct 9, 2020 at 12:12 PM
    #54
    tonered

    tonered bartheloni

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    :hattip:


    Thanks for the explanation. I get my issue on the terms.

    Like I noted earlier in the thread, I have had some vehicles with a live starter and it was a very nice thing overall. Some came that way from the factory. I had not experienced any issues. Just kinda miss it, mainly cold starts in neutral.

    The funny part is that I have yet to use it as Toyota intended. I have used it a few times on my bikes to either roll them up a trailer or off to the side of the road and the one time that I cracked off the clutch lever. Very handy!
     
  15. Oct 9, 2020 at 12:32 PM
    #55
    daveeasa

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    So, merging with the other AT to MT thread on topic a bit, would it be potentially possible to:

    1. Add a meso start button and OEM trim panel to an existing MT so it looks just like AT PTS + 4x4 + climate controls.
    2. Wire meso start button to fire both ignition and clutch start cancel via DPDT relay

    Thus achieving some of the look and feel of PTS without significant changes to wiring and such? Not quite as slick as you'd still need the key in the ignition and turned to on but you could do that with one hand then hit the button with the same hand, no need for two hands with one on the button and no reason to keep the OEM CTC switch directly accessible (stuff it behind the driver's side cubby).
     
  16. Oct 10, 2020 at 5:39 PM
    #56
    Rownan

    Rownan [OP] Well-Known Member

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    Hey sorry for the wait. Is this what you're thinking of, or you want to see the OEM switch?

    20201009_222925.jpg
    20201009_222945.jpg
     
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  17. Oct 10, 2020 at 5:40 PM
    #57
    Rownan

    Rownan [OP] Well-Known Member

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    I have the t-taps ready to go, just waiting on a relay to arrive due to the ch4x4 switch only able to handle 3a. I might end up wiring this up tomorrow.
     
  18. Oct 10, 2020 at 6:41 PM
    #58
    daveeasa

    daveeasa FBC Harness Solutions

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    cool. Funky. Different than I’ve seen before.
     
  19. Oct 11, 2020 at 11:19 AM
    #59
    Rownan

    Rownan [OP] Well-Known Member

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    Alright so I have the relay now, and I'm planning to wire in this ch4x4 on/off switch. This is what I'm thinking. Wrong on any part?

    Pin 30 to beige
    Pin 87 to yellow
    Pin 86 to red 1 on ch4x4 switch
    Pin 85 to chassis ground
    Pin 87a unused

    On ch4x4 switch
    Green to pink (IGN)
    Red 2 and black tap illumination wires
     
  20. Oct 11, 2020 at 2:04 PM
    #60
    Rownan

    Rownan [OP] Well-Known Member

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    I just wired it up as shown and it works exactly how I want it to. Woohoo thanks all for the help here. :D


    Now to pretty it up a little.

    20201011_163412.jpg
     
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