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Expedition Bed Rack Build - 56k warning...

Discussion in '1st Gen. Tacomas (1995-2004)' started by t0mills, Apr 3, 2011.

  1. Apr 3, 2011 at 4:26 PM
    #1
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s
    Got a lot of pics, so I might as well get to it…



    Here is the design that I came up with for the bed rack:

    BedRack_e0e5c7ed37d571e81cb9ac254b64b85a2ffdb8b4.jpg



    BedRack2_0d48c8d92df41f27246309a5f3429f1899921b19.jpg



    BedRack3_0e25e75b318f7ef5844a5c2b59df964732203798.jpg



    Its made to carry a Rooftop Tent, so I wanted it to stay below the height of the cab, as the tent is about 12” tall when closed up.

    The main frame is built from 2” x 0.120” tubing, and the inner frame is constructed from 1” x 0.083” tubing. The inner frame is made to store my Pelican 1740 cases, as seen here: LINK

    The rails are made from 2” x 2” x ¼” angle iron. They are attached to the bed with 4x 3/8”bolts, but I will be adding 2 more as soon as I pick some up.

    The skins are made from 1/8” plate, and the top features slotted holes to mount the tent. Therest of the holes are 2” flared holes, to cut down on weight and give it some style.



    BedRackAssy_c5a9b8fd896de069c887b0ef40437544b4846b71.jpg



    BedRackAssy3_af4e31c6f3bc98ff4843465b6c6d5200283b58c1.jpg



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    BedRackAssy4_d1289a68d4a82c58a00a9941a3d8bca316af6e5e.jpg



    BedRackAssy5_508a4a1eb372618e6b3c76507bf9ee71df9b942c.jpg
     
  2. Apr 3, 2011 at 4:28 PM
    #2
    S.B.

    S.B. Well-Known Member

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    Fox 2.5, Built right UCAs, CBI Front bumper, NWTI Rear bumper, 35s
    Pics no worky.
     
  3. Apr 3, 2011 at 4:29 PM
    #3
    Gramps

    Gramps My walker is faster than your Prius!

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    Colorado! Where else?
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    I want to see them but the pics are not working.:redxfall:
     
  4. Apr 3, 2011 at 4:32 PM
    #4
    tinker_troy

    tinker_troy VAN ENTHUSIAST

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  5. Apr 3, 2011 at 4:33 PM
    #5
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s
    Dammit... I'll get it right here in a sec!




    *Got it!
     
  6. Apr 3, 2011 at 4:38 PM
    #6
    tinker_troy

    tinker_troy VAN ENTHUSIAST

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  7. Apr 3, 2011 at 4:41 PM
    #7
    Pope953

    Pope953 That's a fact Jack!

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    35% up front, 20% in the back window tint, 15" Mickey Thompson bullet hole wheels, with 31x10.5 Firestone Destination A/T tires. Glass Pack, High Flow Cat, S&B CAI, Custom Light Bar with 4 fog lights. 2 10" Rockford Fosgate P2 subs with 1000 watt Rockford Fosgate Amp, CB.
    Looks awesome. Nice rendering! Cant wait to see the final piece.
     
  8. Apr 3, 2011 at 4:42 PM
    #8
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s
    The front hoop is angled toward the front to match the curveof the cab. All of the hoops are taperedin, and perfectly match the angle of the cab when viewed from behind.

    I’m really happy with the way its turning out so far. I’m lucky enough to live in the same town asan excellent fabricator, and we came a long way on progress today.

    Here are some pics of the build:



    1_d7a78360d531cdac5b027ec974ac6731778f71da.jpg



    2_0b0524f3d681a17b56b175da76449cfbbbc5d382.jpg



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  9. Apr 3, 2011 at 4:44 PM
    #9
    Pope953

    Pope953 That's a fact Jack!

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    35% up front, 20% in the back window tint, 15" Mickey Thompson bullet hole wheels, with 31x10.5 Firestone Destination A/T tires. Glass Pack, High Flow Cat, S&B CAI, Custom Light Bar with 4 fog lights. 2 10" Rockford Fosgate P2 subs with 1000 watt Rockford Fosgate Amp, CB.
    Looking good so far :thumbsup:
     
  10. Apr 3, 2011 at 4:47 PM
    #10
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s
    8_cdf4c71de125b79f1835e07eb4406831de5915b2.jpg



    9_c7cb896381b44c2af11bcdb06041e77b8f0402ff.jpg



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    Progress will continue to be made on weekends, until it’scomplete. I’m cutting the skins on the laser at work this week, so they should be welded on next weeked.

    Shortly after that, it’ll be time for a little road trip toTRDParts4U in Dallas to pick up a Mombasa Expedition Plus!
     
    EB Group likes this.
  11. Apr 3, 2011 at 4:48 PM
    #11
    malander

    malander That's some tight butthole

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    deck plate mod,jba cat back,bilstein 5100's,ome 883 springs, Allpro expos, allpro U-bolt flip kit, 10" Bilstien 5150 shocks, custom lower shock mounts
    Wow looks great. I'd love to have something like that over the ap racks. What software did you use?
     
  12. Apr 3, 2011 at 4:51 PM
    #12
    STLharry

    STLharry Lube: It's the key to penetration.

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    '95-'97 camouflaged, ARB bull bar, RAT Products skid plate kit, sliders, Green Mountain Customs rear tube bumper and overland bed rack, King coilovers with Icon neoprene covers, defenestrated sway bar, OME Rear Suspension: CS046R leafs + AAL/5125 shocks/NWOR greasable hardware/U-bolt flip kit; S13WL Tundra calipers/pads/rotors, IPF H4 lenses and bulbs, IPF 968 DCG 100W lights, clapped out CB radio, Aussie-spec FJ60 inclinometer, ARB CKMA12 compressor, Superwinch S9000 with 12V Guy clock switch, 4' Hi-Lift, deckplate mod/grey wire mod/dif breather extensions, Duratrac tires, Sockmonkey bedside decals, boat cupholder, Dakine bike pad
    I like it a lot. :popcorn:
     
  13. Apr 3, 2011 at 4:57 PM
    #13
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s
    Thanks for the comments, you guys are quick!! :D


    As for the design, I'm an Engineer through the week, and use SolidWorks to design Gas/Oil Rigs. This was something I worked on during lunch or any free time I had (which isn't much...)


    Here is a link that I forgot to post earlier. It's to the Pelican 1740 cases that I've ordered. These will allow me to store a lot of gear/clothing without worrying about it getting wet or dusty.


    http://www.pelican.com/cases_detail.php?Case=1740
     
  14. Apr 3, 2011 at 5:02 PM
    #14
    ColtsTRD

    ColtsTRD .....

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    Damn nice work!!!!
     
  15. Apr 3, 2011 at 5:09 PM
    #15
    907taco

    907taco Alaskan Assassin

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    that is going to be awesome. suscribed. cant wait for final pics.
     
  16. Apr 3, 2011 at 5:09 PM
    #16
    MillerMan06

    MillerMan06 Well-Known Member

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    sweet build man!!!!! I think its going to look badass when your done!!!
     
  17. Apr 3, 2011 at 5:12 PM
    #17
    Avsguy33

    Avsguy33 Well-Known Member

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    Pics of the big sombitch in the garage that you are welding in front of!!!
     
  18. Apr 3, 2011 at 5:17 PM
    #18
    edcal

    edcal Well-Known Member

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    nice welds mills your bed rack is shaping up nicely. HBmurphy has a similar setup on his 2nd gen. Dunno if he made is own bed rack or bought it but has the tent youre talking about. folds down while wheelin then pops up with a small ladder when ready to camp. Sweet setup. Cant wait to see yours when done
     
  19. Apr 3, 2011 at 5:40 PM
    #19
    t0mills

    t0mills [OP] Well-Known Member

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    TRD, Gray Wire Mod, 3" Suspension lift, 3" Body Lift, 285/75 AT2s


    Ask and you shall receive!


    That rig belongs to Curtis (Fabricator) and is a work in progress. He's built everything from the frame to the interior.... :cool:


    47" LTBs, LS1, Corbeau Suspension Seats, Onboard Air, Fox Resi Coilovers all around, Lockers, Hydro steer....ect.

    Here are some pics of that rig to hold you over until I can make more progress on mine!


    DSCN0934_cb791300c72af4ac8201b858e16ca8a4f4737579.jpg

    DSCN0938_482a8ad019473822d83fd8b915e891401b997ba2.jpg

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    DSCN0940_b3a18ac2fdb108a3635f50800adf691905082f99.jpg
     
  20. Apr 3, 2011 at 5:44 PM
    #20
    Avsguy33

    Avsguy33 Well-Known Member

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    Oh man that is gnarly! Bed racks looks awesome BTW. I wish I could weld like that.
     
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