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geekhouse23's "LIFE'S WAITING TO BEGIN" #EAF Overland & Adventure build

Discussion in '2nd Gen. Builds (2005-2015)' started by geekhouse23, Nov 11, 2013.

  1. Feb 25, 2021 at 4:43 PM
    #6001
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    Gonna see how it goes. I saw that method in the Whitelines thread. When I was a teenager, building BMX bikes and not having fancy tools or money, I built something similar to press bottom brackets into frames. Similar concept but probably no where as difficult as these sleeves/bushings
     
    ABA180 and EatSleepTacos[QUOTED] like this.
  2. Feb 26, 2021 at 11:51 AM
    #6002
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    Cleaned her up a bit and installed a new dog on my 251 during lunch today (working from home has its perks). Warmer weather means she's ready to start ripping again. Dog's name is Spike

     
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  3. Feb 27, 2021 at 9:36 AM
    #6003
    DrFunker

    DrFunker Well-Known Member

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    :laugh: For sure.
    Did you get them out/in Liftman?
     
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  4. Feb 27, 2021 at 12:35 PM
    #6004
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    Carnage

    792E3DF9-3992-440E-BF0B-301B9D9EBBC6.jpg

    Complete

    F9E19F51-9607-4534-A5EE-5F1C6FD31C16.jpg
     
  5. Feb 27, 2021 at 12:52 PM
    #6005
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    What did you do for getting the new ones in?
     
  6. Feb 27, 2021 at 1:00 PM
    #6006
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    Harbor freight press
     
  7. Feb 27, 2021 at 1:18 PM
    #6007
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    How'd ya go about getting the old ones out? I'll be doing this soon.
     
  8. Feb 27, 2021 at 1:33 PM
    #6008
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    Air hammer the washers off, use drill bits (make sure you have a ton) and drill out the rubber bushing. Once you have a good amount of holes drilled in the bushing, use a hole saw to get the sleeves out. Take the air hammer with a wide spade bit and fold the collar inward to compress the sleeve. Take a small tapered bit and start pushing the sleeve out.

    You can also make relief cuts in the metal sleeves using a sawzall. The air hammer made it pretty easy. It totaled about 3 hours; first control arm took about 1.5 hours (gathering all the various tools from around the shop and developing a method of attack) and the last one took 45 minutes and then 20-25 minutes to press the new ones in and clean up.
     
  9. Feb 27, 2021 at 1:34 PM
    #6009
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    I was going to use super lube to lube em up, what did you use?
     
  10. Feb 27, 2021 at 1:36 PM
    #6010
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    To lube what?
     
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  11. Feb 27, 2021 at 1:41 PM
    #6011
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    The new sleeves?
     
  12. Feb 27, 2021 at 1:45 PM
    #6012
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    Jb weld
     
  13. Feb 27, 2021 at 1:45 PM
    #6013
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    The bushings come with little packets of grease for you to use.
     
  14. Feb 27, 2021 at 1:46 PM
    #6014
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    That in the directions, or a trick of the trade?
     
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  15. Feb 27, 2021 at 1:46 PM
    #6015
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    Huh, I'll check my box.
     
  16. Feb 27, 2021 at 1:58 PM
    #6016
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    Or .... are you fucking with me?
     
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  17. Feb 27, 2021 at 2:02 PM
    #6017
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    HA don’t JB weld them. There should have been little packets of cloudy white grease in the box. It’s super tacky grease.
     
  18. Feb 27, 2021 at 2:07 PM
    #6018
    Taco-Obsessed

    Taco-Obsessed Wildlife Peeping Tom

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    :rofl::thumbsup:
     
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  19. Feb 27, 2021 at 2:13 PM
    #6019
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    I used JB weld
     
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  20. Feb 27, 2021 at 2:54 PM
    #6020
    geekhouse23

    geekhouse23 [OP] The "Liftman" - @DrFunker

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    There was a packet. Since I was at the shop, they had stuff there and I saved the packet for the sleeves
     
    EatSleepTacos[QUOTED] likes this.

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