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How to: DIY Wedge Camper

Discussion in 'Tonneau Covers, Caps and Shells' started by Ripcord, Apr 15, 2019.

  1. Oct 22, 2023 at 5:31 PM
    #3401
    POOLGUY

    POOLGUY Well-Known Member

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    That really dresses it up. Makes it more uniform.
     
    jjnicolas[QUOTED] likes this.
  2. Oct 26, 2023 at 6:36 AM
    #3402
    kyson_carpenter

    kyson_carpenter Member

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    Has anyone used gfc tent material on their diy? That is the only part I will have trouble with.
     
  3. Oct 28, 2023 at 9:17 PM
    #3403
    psptac

    psptac Member

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    Question: how wide have y'all been making the base of the space frame where it attaches to the bed?

    I'm just about to start making the space frame for a 3rd gen and Ripcord's schematics recommend 62" from outer edge to outer edge. I feel like that may be a tad wide and puts the camper right up at the outer edges of the bed wall. I'm tempted to go a little narrower, perhaps 61". Wondering if there's a difference between 2nd and 3rd gen beds.
     
  4. Nov 2, 2023 at 10:57 AM
    #3404
    Beams37

    Beams37 Active Member

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    In full transparency, I'm only on page 99 of this thread. LOL There has been a lot of reading, re-reading, and researching. That being said, I had a question that has been driving me nuts.

    For those of you who made the frame out of aluminum, did you weld it together or rivet it together?

    I only ask, because I follow these guys online who take old john boats and turn them into awesome fishing rigs. They rivet lots of aluminum angle iron together, as opposed to welding. I realize boats are different types of force but I'm curious because I want to go with aluminum if possible.

    Any thoughts? Could someone point me to a specific post?

    Thanks in advance.

    JB
     
  5. Nov 2, 2023 at 2:39 PM
    #3405
    jowybyo

    jowybyo Well-Known Member

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    I welded my aluminum frame.
     
    Beams37[QUOTED] likes this.
  6. Nov 2, 2023 at 7:16 PM
    #3406
    Beams37

    Beams37 Active Member

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    Thanks for sharing. I have someone who can weld aluminum. I just know how difficult it can be. So, would prefer aluminum, but not at the expense of excessive waste. My buddy is a pro with steel, so I may just go that way.
     
  7. Nov 3, 2023 at 6:09 PM
    #3407
    jowybyo

    jowybyo Well-Known Member

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    If I did it again, I would have just done steel. I saved a little bit of weight but not as much as I expected after adding a bunch of additional stiffening tubes and upping the size of the tubing. I’m the way, it wasn’t worth the extra time and effort. The frame was the longest part for me because of using aluminum.
     
    Beams37[QUOTED] likes this.
  8. Nov 4, 2023 at 8:50 AM
    #3408
    nanserb

    nanserb Well-Known Member

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    I welded mine as well. It was a great way to get better at TIG welding aluminum.

    I would do aluminum again, but I would try Mig welding it with aluminum wire.

    I like that I never had to paint my frame, or worry about it rusting. It's still just a touch lighter in the end over steel, but not much.
     
    Beams37[QUOTED] likes this.
  9. Nov 5, 2023 at 6:59 AM
    #3409
    Beams37

    Beams37 Active Member

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    Great input on aluminum guys. I'll take that into consideration as I move forward.
     
  10. Nov 12, 2023 at 5:22 AM
    #3410
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    Really like that fabric, where did you purchase yours from?
     
  11. Nov 12, 2023 at 5:25 AM
    #3411
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    Nice! How tall is your opening?
     
    ShiftyShank[QUOTED] likes this.
  12. Nov 12, 2023 at 5:28 AM
    #3412
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    What's everyone doing to combat moisture from rainy days? I've had my camper now for a couple of years and I usually air out the camper every few days, but after deployment my tent got a lot of mold. I was able to remove it, but in the process I chemically burned the fabric. Going to make a new canvas this winter.
     
  13. Nov 12, 2023 at 5:40 AM
    #3413
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    Awesome! Can you share the inside of the camper top?
     
  14. Nov 12, 2023 at 7:31 AM
    #3414
    ShiftyShank

    ShiftyShank Oof

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    Gotta be like 12ft from the ground to the handle
     
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  15. Nov 12, 2023 at 8:06 AM
    #3415
    davzx

    davzx Well-Known Member

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    jp_flynavy[QUOTED] likes this.
  16. Nov 12, 2023 at 10:27 AM
    #3416
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    Oh i meant the camper itself. The wedge portion
     
  17. Nov 12, 2023 at 3:59 PM
    #3417
    ShiftyShank

    ShiftyShank Oof

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    Mmmm
    8ft maybe? Close to 9? I'd have to measure not sure. Super mega head room for my 5'9" ass
     
    jp_flynavy[QUOTED] likes this.
  18. Nov 12, 2023 at 5:55 PM
    #3418
    jp_flynavy

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    Gotcha, I only ask because the canvas is 61/60" tall. The material I used on my camper was 71" tall. But took me forever to find and not the best.
     
  19. Nov 14, 2023 at 8:59 AM
    #3419
    TheTacomaInn

    TheTacomaInn Well-Known Member

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    Not sure I understand what you want to see?
     
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  20. Nov 14, 2023 at 3:12 PM
    #3420
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    I got it now. I didn't realize you posted more pictures on the next page.
     

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