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How to: DIY Wedge Camper

Discussion in 'Tonneau Covers, Caps and Shells' started by Ripcord, Apr 15, 2019.

  1. Nov 14, 2020 at 4:14 PM
    #821
    Jarman02

    Jarman02 Well-Known Member

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    I just extruded 2.5in squares. Didn’t need to make them hollow personally
     
  2. Nov 14, 2020 at 4:15 PM
    #822
    2ski4life7

    2ski4life7 Well-Known Member

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    Did you use bolts to mount the stiffeners? Someone mentioned just epoxying them,m
    Thanks for this video. Now it makes more sense how to work in Fusion for me.
     
  3. Nov 14, 2020 at 4:15 PM
    #823
    JMcFly

    JMcFly Well-Known Member

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    use the splitting tool to cut the excess away (well remove from sketch, dont delete)

    and then you might be able to extend the extrusion

    But I just made a bunch of 1.5" sticks and learned how to use a plane on two edges


    I can do a screen cast later of the general approach if you'd like later?
     
  4. Nov 14, 2020 at 4:17 PM
    #824
    nanserb

    nanserb Well-Known Member

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    Yeah please do
     
  5. Nov 14, 2020 at 4:20 PM
    #825
    JMcFly

    JMcFly Well-Known Member

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    I'll make a few screen casts to share what I learned from someone else. Like he drew the entire thing up in 15 minutes where my slow self took about an hour to make the top and bottom frames...

    Will not use actual dimensions since the spaceframe plans are a paid thing.
     
    nanserb likes this.
  6. Nov 14, 2020 at 4:29 PM
    #826
    Jarman02

    Jarman02 Well-Known Member

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    I used the rivets specified in the materials list. I wouldn’t epoxy them, if you damage a door, you can salvage the stiffeners off it by just drilling out the rivets.
     
  7. Nov 14, 2020 at 6:03 PM
    #827
    JMcFly

    JMcFly Well-Known Member

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    How to use a plane through two edges and the mirror tool
    https://autode.sk/3pquufH

    How to use an offset plane
    https://autode.sk/2UwIjdW

    How to extrude multiple components from one sketch and turn a solid metal stick into a square tube
    https://autode.sk/3lBeQLS

    @nanserb, check it ^. Also props to coming out of a two years of lurking

    **I am not a Fusion 360 power user by any means, just sharing what I learned with this project. I have some prior experience with Solidworks and Inventor**
    Also to future people I am not sure how long these links will stay active.



    @Ripcord please review these and sign off if I can keep them live. I demonstrated how to do some things in F360 relevant to drawing the camper. No actual dimensions were used in the examples but I still want your blessing
     
    jack-toast likes this.
  8. Nov 14, 2020 at 7:22 PM
    #828
    nanserb

    nanserb Well-Known Member

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    Haha thanks! I'm actually not even a Tacoma owner but there is a ton of super relevant information and DIY stuff on here for my truck (ZR2).

    I'll check those links out, thanks!
     
    JMcFly[QUOTED] likes this.
  9. Nov 14, 2020 at 8:00 PM
    #829
    nanserb

    nanserb Well-Known Member

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    Also how do you end up finding all your angles you need to cut on the miter saw? Just the measure tool?
     
  10. Nov 14, 2020 at 8:29 PM
    #830
    nanserb

    nanserb Well-Known Member

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    Also, to make the top into separate sticks you can just miter the corners in Fusion. Just make a plane at an angle, change it 45° so it's across the top from the outside to the inside corner and split the body.
     
  11. Nov 14, 2020 at 8:41 PM
    #831
    JMcFly

    JMcFly Well-Known Member

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    my third screen cast shows you how to make a rectangle with 4 mitered pieces in no more than like 4 operations. no need to mess with planes

    pretty much
     
    nanserb[QUOTED] likes this.
  12. Nov 14, 2020 at 8:53 PM
    #832
    2ski4life7

    2ski4life7 Well-Known Member

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    Well it only took me the better part of 3 hours to get here but at least Im pretty comfortable now in Fusion 360. So once you get here how do you determine what angles to set the compound miter at?

    Spaceframe.jpg
     
    Last edited: Nov 14, 2020
  13. Nov 14, 2020 at 9:16 PM
    #833
    JMcFly

    JMcFly Well-Known Member

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    Measure tool on each face
     
  14. Nov 15, 2020 at 2:17 PM
    #834
    BaywatchDV

    BaywatchDV Well-Known Member

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    This is what I figured out in the last 3 days. How do I use the fold flat feature to print templates?
    9F78AE2F-A5E0-42A3-A792-6E8B65EA02ED.jpg
     
  15. Nov 15, 2020 at 7:26 PM
    #835
    2ski4life7

    2ski4life7 Well-Known Member

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    What I did was make the body a surface. Then unstitch. Then you can create a flat pattern. Then you can create a dxf file from that and use a dxf program to then create a pdf with the correct dimensions.

    This was the only way I could figure out how to make a template that was the correct size. I pieced it together with multiple 8.5x11's. We will see how it goes.
     
    BaywatchDV[QUOTED] likes this.
  16. Nov 15, 2020 at 8:16 PM
    #836
    BaywatchDV

    BaywatchDV Well-Known Member

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    Thanks! I’ll see if I can figure that out for myself tomorrow.
     
  17. Nov 16, 2020 at 7:33 AM
    #837
    Jarman02

    Jarman02 Well-Known Member

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    We are getting there
    B451A4EE-84B8-45DE-8AAF-7C724B75580B.jpg

    Anxious to get it on the truck! I think the door files are maybe a 1/4 inch too tall for a 1st Gen, but we will see. They stick past the bottom of the frame when closed. Luckily however, the frame is right at the edge of the bed rails, so it should not be a problem with how the bed side slopes down and away quickly.

    If I had to do it again, I’d probably modify the door files slightly and move the latch holes up. Still could, new doors would only be $185, so def not the end of the world. We will see how it works out in real life once it’s on.
     
  18. Nov 16, 2020 at 11:16 AM
    #838
    tomas_kazokas

    tomas_kazokas Active Member

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    looks awesome! if you need to shave off the excess of the door a plane tool works perfectly with this material. I'm curious how are you going to put it on the truck? After finding out how much the extrusions weight I'm really dreading for that day...
     
  19. Nov 16, 2020 at 11:16 AM
    #839
    tomas_kazokas

    tomas_kazokas Active Member

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    Did anyone find a way put on some locking latches? or a lock on the tent?
     
  20. Nov 16, 2020 at 11:23 AM
    #840
    jmartin2076

    jmartin2076 Well-Known Member

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    I used locking Jeep hood latches on mine. They took a bit of modifying but they work great.
     

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