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How to: DIY Wedge Camper

Discussion in 'Tonneau Covers, Caps and Shells' started by Ripcord, Apr 15, 2019.

  1. Dec 16, 2020 at 4:13 PM
    #1021
    plurpimpin

    plurpimpin Well-Known Member

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    maybe position them closer to the gas struts? I have noticeable bowing until I close the side latches and then it all sits flat and seals.

    not the most comforting from a security perspective but they all come keyed the same by default. If I remember correctly it’s a different/special part number for different keys. You should be fine ordering 3 packs (assuming they’re authentic southco and not the knockoffs common on Amazon). I ordered all mine individually and they’re keyed the same and now I have a dozen of the same keys.

    I’d wager my key will open any GFC in the country.

    Edit: looked it up in the catalog and the second “2” in C2-43-25 denotes keyed CH751. You need to order them without the lock cylinder (which is a different p/n) and get the cores separately if you want a different key according to the southco catalog.

    https://files.southco.com/static/Literature/c2.en.pdf

    767C5825-E9AA-4C3E-8481-129FB4F49658.jpg
     
    Last edited: Dec 16, 2020
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  2. Dec 16, 2020 at 4:24 PM
    #1022
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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  3. Dec 16, 2020 at 5:27 PM
    #1023
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    How’s this working out for you? I need a better seal on my wedge. Thinking about doing something similar.
     
  4. Dec 16, 2020 at 8:32 PM
    #1024
    2ski4life7

    2ski4life7 Well-Known Member

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    Where are y’all getting the tent fabric? Looks like rocky woods discontinued the one ripcord specified?
     
  5. Dec 16, 2020 at 8:46 PM
    #1025
    tomas_kazokas

    tomas_kazokas Active Member

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  6. Dec 16, 2020 at 8:49 PM
    #1026
    2ski4life7

    2ski4life7 Well-Known Member

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  7. Dec 16, 2020 at 8:49 PM
    #1027
    tomas_kazokas

    tomas_kazokas Active Member

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    What is everyone doing to suspension in order to compensate for the extra 300lb of the camper. I was thinking to install sumo springs? are those any good?
     
  8. Dec 16, 2020 at 8:51 PM
    #1028
    2ski4life7

    2ski4life7 Well-Known Member

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    I went with Dakar hd leaf pack(600lbs). My setup will pry get close to 600lbs. You can always change the hd pack to a md pack if needed.
     
  9. Dec 16, 2020 at 8:52 PM
    #1029
    tomas_kazokas

    tomas_kazokas Active Member

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    You are welcome, and yes.
     
  10. Dec 16, 2020 at 8:58 PM
    #1030
    foxrcing07

    foxrcing07 KO7FOX

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  11. Dec 16, 2020 at 10:42 PM
    #1031
    CayucosTacoma

    CayucosTacoma Just think outside the Yota

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    Specs in the Build Thread
    Been traveling and fly fishing for a few weekends now so haven’t had time to work on it.
    Work does a shutdown starting tomorrow so I should be making a lot of progress shortly. Will keep you posted
     
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  12. Dec 17, 2020 at 6:40 AM
    #1032
    tomas_kazokas

    tomas_kazokas Active Member

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    McMaster has IP 67 rated keyed alike latches. That’s what I got. It does cost tho
     
  13. Dec 17, 2020 at 6:49 AM
    #1033
    nanserb

    nanserb Well-Known Member

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    No, I just loaded up my roof panel cut files and requested a quote and they said it was too big and gave the max dimension.

    Maybe I'll try and see how much a side panel is today.
     
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  14. Dec 17, 2020 at 10:25 AM
    #1034
    Dubiousveracity

    Dubiousveracity Well-Known Member

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    none

    Most any locksmith should be able to re key them.
     
  15. Dec 17, 2020 at 3:47 PM
    #1035
    jp_flynavy

    jp_flynavy IG: @TrailLimoOverland

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    Anyone find a good wiper seal for the rear hatch door?
     
  16. Dec 17, 2020 at 4:30 PM
    #1036
    JMcFly

    JMcFly Well-Known Member

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    Be nice to the locksmith and do it before you install them :D
     
  17. Dec 17, 2020 at 8:21 PM
    #1037
    Ripcord

    Ripcord [OP] KM6PIM

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    Every latch I have ordered (3 campers worth) has been the same key
     
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  18. Dec 18, 2020 at 8:23 AM
    #1038
    Wasatch

    Wasatch Well-Known Member

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    So for cost, I am leaning towards 1530 extrusion from TNUTZ.

    Any reason not to miter cut the extrusion? I feel it's a cleaner look. But it means internal fasteners only as opposed to internal and external (possibly not strong/rigid enough?). Anyone have experience in miter vs no miter?
     
  19. Dec 18, 2020 at 8:27 AM
    #1039
    Ripcord

    Ripcord [OP] KM6PIM

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    Another downside to miter joints on 8020 corners is if you want to add more any slot nuts to it, they will have to be the pivot-in type (expensive).

    It has been done though. Potentially easier to seal the corners
     
    Last edited: Dec 18, 2020
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  20. Dec 18, 2020 at 1:19 PM
    #1040
    Andersob85

    Andersob85 Active Member

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    Anyone in the Phoenix area find a good shop for the alupanels?
     
    Last edited: Dec 18, 2020

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