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IFS to 1 ton Truggy

Discussion in '1st Gen. Builds (1995-2004)' started by esxcli, May 2, 2019.

  1. Mar 30, 2020 at 8:34 AM
    #101
    esxcli

    esxcli [OP] Keyboard Warrior

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    Played with the articulation a little bit this morning, took pictures of one side going up, but there doesn't seem to be any binding in the links. I'll get the pan hard in today or tomorrow then hook up the drag link and the tie rod with the offset heims.

    Because of where I mounted my steering box the tolerances are really fucking tight in there. Thought about cutting the front of the frame off and redoing it, but we'll see how this goes for now.

    IMG_20200330_082247.jpg
    IMG_20200330_081438.jpg
    IMG_20200330_082637.jpg
     
    Prayn4surf, jubei, 0xDEADBEEF and 6 others like this.
  2. Mar 31, 2020 at 11:03 AM
    #102
    esxcli

    esxcli [OP] Keyboard Warrior

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    So, I've been tossing ideas back and forth with my brain and here's what I've come up with for the dual triangulation crossmember design and calculation.

    Trying to get 100% antisquat and -1 Roll Axis (understeer)...getting close. Anyone have any protips for me?

    crossmember-v1.jpg
    4linkcalc-v1.jpg
     
    0xDEADBEEF likes this.
  3. Mar 31, 2020 at 7:09 PM
    #103
    esxcli

    esxcli [OP] Keyboard Warrior

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    Pictures, because I mocked almost everything up. Waiting on panhard bracket and DOM.

    IMG_20200331_182139.jpg
    IMG_20200331_181609.jpg
     
  4. Mar 31, 2020 at 9:10 PM
    #104
    Wishbone Runner

    Wishbone Runner Because 4R

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    Lookin good! I know nothing about link geometry but very interested in what you do, 4 link rear is in my future.

    Also, what is your plan for fenders etc.?
     
    esxcli[QUOTED][OP] likes this.
  5. Apr 1, 2020 at 6:39 AM
    #105
    esxcli

    esxcli [OP] Keyboard Warrior

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    The plan is to main hoop the cab to the top then roll tubing off that for bedside framing. I'll then pin bedsides on the top like an RC car and use Zeus fittings and rubber bumps on the side to keep rattling minimal.

    Front fenders are going to be similar with tubing, but I have the glass to work with on those. So I'll make em fit even if I have to reglass sections. Worst case scenario is I ditch all that, then sheet metal the inside and run it ugly.
     
  6. Apr 3, 2020 at 8:06 PM
    #106
    esxcli

    esxcli [OP] Keyboard Warrior

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    Sent away my knuckle for flat top and steering arm.

    Then I did stuff:

    IMG_20200403_081128.jpg
    IMG_20200403_133112.jpg
    IMG_20200403_133127.jpg
    IMG_20200403_134028_01.jpg
    IMG_20200403_192958.jpg
     
  7. Apr 4, 2020 at 12:58 PM
    #107
    esxcli

    esxcli [OP] Keyboard Warrior

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    Whelp, I didn't like how the front was. It didn't grow on me, so I started on that. Still need to plate.I have to redo steering, but now I can move it forward and give plenty of room between panhard and drag link.

    IMG_20200404_094448.jpg
    IMG_20200404_094452.jpg
    IMG_20200404_094637.jpg
    IMG_20200404_125348.jpg
     
    POOLGUY and slander like this.
  8. Apr 4, 2020 at 5:41 PM
    #108
    esxcli

    esxcli [OP] Keyboard Warrior

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    Because I can't set down something in the middle of working on it.

    IMG_20200404_172834.jpg
    IMG_20200404_172839.jpg
     
  9. Apr 4, 2020 at 7:00 PM
    #109
    Wishbone Runner

    Wishbone Runner Because 4R

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    Dig it, I do a lot of bending like that too.
     
    esxcli[OP] likes this.
  10. Apr 5, 2020 at 12:29 PM
    #110
    esxcli

    esxcli [OP] Keyboard Warrior

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    More shit:

    IMG_20200405_114405.jpg
    IMG_20200405_114125.jpg
    IMG_20200405_114117.jpg
    IMG_20200405_114110.jpg
     
    POOLGUY and slander like this.
  11. Apr 5, 2020 at 4:21 PM
    #111
    esxcli

    esxcli [OP] Keyboard Warrior

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    I was gonna be done after earlier, but... Meh, fuck going to the store or spending 3 hours on double XP Call of Duty.

    So I burnt in all the 4 link brackets. I'll start the tubing this week. But I feel like a huge hurdle is out of the way.

    IMG_20200405_160005.jpg
    IMG_20200405_155848.jpg
     
  12. Apr 5, 2020 at 5:26 PM
    #112
    avw4x4

    avw4x4 Well-Hung Member

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    ...loading....
    Cranking on it!
     
    esxcli[OP] likes this.
  13. Apr 6, 2020 at 7:49 PM
    #113
    esxcli

    esxcli [OP] Keyboard Warrior

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    Flexes like a olympic gymnast.

    Played with that, drilled pilot holes for the steering box. And sorted out bracket placements. Then planned the tubing.

    Tip to anyone going down this route. Tack everything you're not abso-fuckin-lutely sure it goes where it goes.

    IMG_20200406_180416.jpg
    IMG_20200406_190203.jpg
     
  14. Apr 7, 2020 at 9:45 PM
    #114
    esxcli

    esxcli [OP] Keyboard Warrior

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    My first attempt at making a rear hoop was... Rough.

    IMG_20200407_202405.jpg
     
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  15. Apr 7, 2020 at 9:50 PM
    #115
    Running Board Man

    Running Board Man Well-Known Member

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    As long as the roof doesnt hit your head as its upside down
     
    esxcli[QUOTED][OP] likes this.
  16. Apr 9, 2020 at 7:54 PM
    #116
    esxcli

    esxcli [OP] Keyboard Warrior

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    So I fucked with the main hoop a touch. It's not perfect, but neither am I.

    IMG_20200409_183733.jpg
    IMG_20200409_183914_01.jpg
     
  17. Apr 9, 2020 at 10:01 PM
    #117
    Running Board Man

    Running Board Man Well-Known Member

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    Would it be bad if i said i liked it better before
     
  18. Apr 10, 2020 at 6:56 AM
    #118
    esxcli

    esxcli [OP] Keyboard Warrior

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    Not at all, everything is just tacked. Worst case scenario, I take parts of this to gusset other parts. I've gotten a better feel for how this bender works now too. Lol.

    It's a little more fun now that I've sorted out different bend lengths.
     
  19. Apr 10, 2020 at 4:02 PM
    #119
    slander

    slander Honorary Crawl Boi

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    The shape of these cabs makes it a royal PITA to get a good looking cage on there. Godspeed!
     
    esxcli[OP] and Running Board Man like this.
  20. Apr 10, 2020 at 7:37 PM
    #120
    esxcli

    esxcli [OP] Keyboard Warrior

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    Bruh... It's tough.

    So fuck that, went at the steering instead.

    IMG_20200410_151159.jpg
     
    slander[QUOTED] likes this.

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