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Malek's 02 DC 4x4 - L3X0TA - 1UZFE + Manual Swap

Discussion in '1st Gen. Builds (1995-2004)' started by Malek, Jan 22, 2017.

  1. Dec 29, 2024 at 1:26 PM
    #41
    Yetimetchkangmi

    Yetimetchkangmi Well-Known Member

    Joined:
    Jun 19, 2013
    Member:
    #106605
    Messages:
    3,541
    Gender:
    Male
    First Name:
    Benjamin
    Newcastle, WA
    Vehicle:
    03 Tacoma 4x4 The Yeti
    ARB front locker, Custom high clearance rear bumper, Custom plate front bumper, mile marker winch PE8, safari snorkel, Deck Plate Mod Fox 2.5 rr DSC, Camburg UCA, squeaky Dakar leafs, 5125 10" and custom 7.5" shackles, thee finest PNW pinstripes, MT-R, Nissan crew cab roof rack??? wtf is that about??? Allpro skids, Rigid duallys President McKinley CB with PA Recaro SRD with Wedge Engineering Morimoto retrofits Champion Rad - Failed Tundra brakes
    This is ideal!
    I am lusting over a v8 manual in my truck for so long...
     
    Malek[QUOTED][OP] likes this.
  2. Jan 12, 2025 at 3:56 PM
    #42
    Malek

    Malek [OP] Well-Known Member

    Joined:
    Aug 23, 2012
    Member:
    #85356
    Messages:
    120
    Gender:
    Male
    First Name:
    Malek
    Denver
    Vehicle:
    02 DC TRD
    1UZFE VVTi 5spd Swap
    Transmission Wiring:

    In order to have a functional speedometer, 4wd ADD actuator, reverse lights, and the ability to start the engine from the ignition, I needed to build my own transmission harness and incorporate it into the engine harness.

    There are 3 plugs mounted above the glove box that need addressed to get everything to work correctly. On the 5VZ, most of these wires are loomed in with the main engine wiring harness so I pulled out the wires I needed to make my standalone transmission harness.

    IK2, IK3, and IK6 Plugs

    [​IMG]


    IK2 Plug
    upload_2025-1-12_15-52-4.png

    upload_2025-1-12_15-55-59.png

    This is the heaviest lift plug. All of the pins highlighted in green were used and the ones highlighted in red are either obsolete after the swap or not used. These plugs do not have their own pin outs in the FSM (at least not that I've found) so I made my own pin out to help me. This will solve your reverse lights, TC position switches, speed sensor, tach, coolant temp, and oil dummy light along with allowing you to start the engine from the ignition. The engine harness came with its own OBD2 harness so I left those alone on the truck. Note on the coolant temp, this is for the gauge cluster. It has one wire going to the sensor and another going to ground (pin 10 and pin 9, respectively). It is separate from the Engine Coolant Temperature sensor that the ECU uses to adjust A/F, etc.

    IK3 Plug
    upload_2025-1-12_16-46-55.png

    This one is left over from the Park/Neutral Safety Switch from the automatic transmission. I cleaned out all the wires minus one which is used for the clutch safety switch. It goes from pin 8 on IK3->switch->pin 21 on IK2. Realistically, you could jump the two pins together behind the connector to fully get rid of the this plug but doing so is basically like having a fulltime clutch cancel switch engaged. This is the connection that the starter relay is looking for in order to start from the ignition. Up to you. Right now they are jumped on mine and wrapped in the glovebox because I haven't run them to the clutch yet.

    IK6 Plug
    upload_2025-1-12_16-39-27.png
    This is an ADD only plug. Very straightforward. From ADD to this connector minus one wire, which is the ADD limit switch that goes to pin 3 on IK2.
     

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