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My rear frame tail section repair/re-inforcement

Discussion in '1st Gen. Tacomas (1995-2004)' started by CdnSldr, Aug 7, 2011.

  1. Aug 7, 2011 at 1:03 PM
    #1
    CdnSldr

    CdnSldr [OP] ______________

    Joined:
    Dec 17, 2010
    Member:
    #47842
    Messages:
    574
    Gender:
    Male
    Canada Eh!
    Not soon after I bought my truck (year ago) I noticed that end of the frame where the Class 3 hitch mounts was split. I dont know if this was caused by the PO overloading the hitch or something. Anyways, Ive done my best not to tow anything until I had a chance to fix it. Most I was willing to put on there was my brothers 12' boat.

    I recently got access to a small MIG welder :D soo I thought this would be the perfect time.

    So as far as my welding "skills" go...I am self taught and have only welded a handful of scrap pieces of metal together to get a hang of the amperage and wire speed settings.

    All I needed for materials was some 1/4" angle iron. About 30cm in length total.

    Here is what the splits look like. This was after bending them back into place and throwing a tack on. It was the same on both sides and opened up a lot when the hitch was mounted.
    IMG00222-20110806-1416_9e0e56b1852b05034814aa3b4dcc1a6c9b685725.jpg
    IMG00223-20110806-1416_923da06101d1a2a30dfc19031009fddcc06f3582.jpg

    Crack welded
    IMG00229-20110806-1621_cc9da9f64403a58afe6304837497f1d9e646c689.jpg

    Here is the piece of angle iron prepped and in place on the right frame rail.
    IMG00225-20110806-1543_51b3f15a7ba3072261a9b550df6efe2e10db997d.jpg

    Welded
    IMG00226-20110806-1610_42b9da9be60c85b0536dcc6635358c48b408f63c.jpg

    Painted
    IMG00228-20110806-1620_6070915c61b842bcfbd65d1546c53895635e02d8.jpg

    Left side welded and painted
    IMG00230-20110806-1935_0c02db4ce8810f0a4fb84625867cefcdbe067ee6.jpg
    IMG00231-20110806-1935_6c7fdd0852e3c9675c6fb58a920484a1982c0721.jpg

    Bumper and hitch mounted
    IMG00232-20110806-2157_ad04719db30084b56487b1601836f3ccc41bf535.jpg

    IMG00235-20110806-2158_a944a9195f37b10b33cdf3d14ffddf76c7d17bd2.jpg


    Well ive got a little more piece of mind now about towing! I realize my welds are very very far from pretty or perfect, but i think they will work lol:eek:

    Cheers TW!
     
  2. Aug 7, 2011 at 10:29 PM
    #2
    TacoBlitz

    TacoBlitz Well-Known Member

    Joined:
    Oct 29, 2010
    Member:
    #45430
    Messages:
    307
    Gender:
    Male
    First Name:
    Jake
    Omaha, Nebraska
    Vehicle:
    01 DoubleCab SR5 TRD, white
    Topper, Yakima Racks, Yakima Loadwarrior roof basket (lights all around) 20% window tint (all 4 doors), Spectre ProFab Air Intake System, Black grille, Rino Lined rocker panels, rear bumper and flares Suspension: New OME 881 coils and OME 5 leaf rear springs, Blilstein shocks and struts, Daystar Greasable lift shackels Extended rear brake line
    Looks great, I would for sure feel confident towing with that repair. Probably better than I would have done.
     

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