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Recirculating air not working

Discussion in '1st Gen. Tacomas (1995-2004)' started by MyTaco, Jul 20, 2025 at 4:26 PM.

  1. Jul 20, 2025 at 4:26 PM
    #1
    MyTaco

    MyTaco [OP] Well-Known Member

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    08 Prerunner
    BLHM, Grillcraft grill, painted grill and eyelids. 285/70/17 BFG's on 17x9 Pro Comps 5100's all corners
    2002 Tacoma base model is constantly getting outside air. Push the button to change between outside air and recirculate, button lights up but still getting outside air. Which motor activates this feature please? How can I test it?
     
  2. Jul 20, 2025 at 4:43 PM
    #2
    Deathbysnusnu

    Deathbysnusnu Work is just a daily detour to happy hour.

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    There is a blend-door servo under the passenger side of the dash that may be the culprit.
    This may or may not be the correct part, do some research before buying.
    https://www.amazon.com/Premium-Comp...=&hvlocphy=9028896&hvtargid=pla-2281435178778
    https://www.partsgeek.com/n95tswd-t...7QOcvd0-bUpAcn-HTqQr2LygQU-PUFaBoCf7kQAvD_BwE
     
  3. Jul 20, 2025 at 5:03 PM
    #3
    MyTaco

    MyTaco [OP] Well-Known Member

    Joined:
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    08 Prerunner
    BLHM, Grillcraft grill, painted grill and eyelids. 285/70/17 BFG's on 17x9 Pro Comps 5100's all corners
    Doesn't that servo control blending hot and cold air with the knob? i can't get the outside air to change to recirculating when pushing the recirc button. Same servo?
     
  4. Jul 20, 2025 at 5:24 PM
    #4
    Deathbysnusnu

    Deathbysnusnu Work is just a daily detour to happy hour.

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    Dog, camper.
    Yes it typically does hot and cold, not sure about fresh vs recirc, but the description in the parts link says that some models did re-circulation. It's as good a place as any to start.
    It's easy to remove, and test with the dash knob while you can see it operate.
     
  5. Jul 20, 2025 at 5:26 PM
    #5
    Deathbysnusnu

    Deathbysnusnu Work is just a daily detour to happy hour.

    Joined:
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    Fort Crawlins, CO
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    Dog, camper.
  6. Jul 20, 2025 at 5:42 PM
    #6
    MyTaco

    MyTaco [OP] Well-Known Member

    Joined:
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    Member:
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    Messages:
    334
    Az
    Vehicle:
    08 Prerunner
    BLHM, Grillcraft grill, painted grill and eyelids. 285/70/17 BFG's on 17x9 Pro Comps 5100's all corners
    Ah, so there is a recirc actuator. Thank you!
     
  7. Jul 20, 2025 at 8:16 PM
    #7
    MyTaco

    MyTaco [OP] Well-Known Member

    Joined:
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    Messages:
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    Az
    Vehicle:
    08 Prerunner
    BLHM, Grillcraft grill, painted grill and eyelids. 285/70/17 BFG's on 17x9 Pro Comps 5100's all corners
    So there are tons of videos on replacing the blend door actuator but I haven't found any on the recirculation door actuator. Anyone know where it's located, any diagrams?
     
  8. Jul 20, 2025 at 8:54 PM
    #8
    Dm93

    Dm93 Test Don't Guess

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    Predator tube steps, Ranch Hand grill guard, Magnaflow CatBack exhaust, Toyota tool box & bed mat, 2LO Module by @Up2NoGood, Rearview Compass/Temp Mirror, Tune by @JustDSM.
    It's called the Air Inlet Servo, looks like you need to remove the glovebox to access it.

    02 HVAC Component Locations.jpg
     

    Attached Files:

  9. Jul 20, 2025 at 8:57 PM
    #9
    MyTaco

    MyTaco [OP] Well-Known Member

    Joined:
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    Member:
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    Messages:
    334
    Az
    Vehicle:
    08 Prerunner
    BLHM, Grillcraft grill, painted grill and eyelids. 285/70/17 BFG's on 17x9 Pro Comps 5100's all corners
    Thank you, much appreciated!!
     

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