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replacing front clamshell

Discussion in 'Technical Chat' started by kodiakisland, Sep 7, 2015.

  1. Sep 7, 2015 at 5:41 PM
    #1
    kodiakisland

    kodiakisland [OP] Well-Known Member

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    I'm ordering a new 3rd member and clamshell from ECGS. I know I can do the 3rd myself. I think I can do the clamshell. I've looked and can't find a thread with pictures on how to do this. Can anyone give me a good link? I know there are pictures on the ECGS website, but it's nice to read other peoples advice and things to watch out for.

    I think I can do it, I just need a bit of encouragement.
     
  2. Sep 18, 2015 at 8:07 AM
    #2
    Scott B.

    Scott B. Well-Known Member

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    I just followed ECGS's pictures/directions. They were straightforward and accurate.

    Took me about 6 hours, working by myself, slowly, taking breaks now and then.
     
  3. Sep 22, 2015 at 7:25 PM
    #3
    PSU Taco85

    PSU Taco85 Señor Member

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    Chase has a thread on TTORA
     
  4. Mar 26, 2016 at 4:48 PM
    #4
    kodiakisland

    kodiakisland [OP] Well-Known Member

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    5100s/1.6in eibachs, wheelers AAL, OME N182 rear shocks, 4.56s, Detroit truetrac, 255/75/17, SOSConcepts sliders
    I'm finally getting around to replacing the clamshell. Just trying to get all tools together before I start. The only thing I'm not sure about is these 4 bolts on the ADD tube. What type of socket is used on them?

    [​IMG]



    **never mind. Figured it out. External torx. More tools to buy.
     
    Last edited: Mar 26, 2016
  5. Mar 28, 2016 at 11:43 PM
    #5
    PSU Taco85

    PSU Taco85 Señor Member

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  6. Mar 29, 2016 at 12:20 AM
    #6
    bluewaters182

    bluewaters182 Well-Known Member

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  7. Mar 31, 2016 at 3:33 AM
    #7
    Livinserene

    Livinserene Thejerkyguy

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    OV TUNED MOFOS
    How did it go @kodiakisland ?? I'm looking to do mine as well so I'm def interested in your results !
     
  8. Apr 1, 2016 at 7:22 AM
    #8
    kodiakisland

    kodiakisland [OP] Well-Known Member

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    It went OK. No broken parts and only one smashed finger. It was a lot for one guy with no power tools who had never pulled CV axles, but I got it done in one day with a long break in the middle. I think I could do it again in half the time, but a second person would sure speed things up quite a bit.
     
    Livinserene likes this.
  9. Apr 1, 2016 at 8:18 AM
    #9
    Livinserene

    Livinserene Thejerkyguy

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    awesome ,,good for you ,, any tips or tricks?
     
  10. Apr 1, 2016 at 9:10 AM
    #10
    kodiakisland

    kodiakisland [OP] Well-Known Member

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    The hardest part for me was one of the CV shafts was rusted pretty solid with the rotor. Took a big hammer and lots of hits to get it out. The other looked good and came free with the second hit. Also, that diff is pretty heavy with the ADD tube and the mounts attached. It rotates to come out and I wasn't expecting that much weight. Smashed my finger pretty good, but it was easy going back in with a floor jack and jack stand.
     
    Nessmuk likes this.
  11. Apr 3, 2016 at 7:49 AM
    #11
    Livinserene

    Livinserene Thejerkyguy

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    good stuff thanks
     
  12. Apr 3, 2016 at 7:57 AM
    #12
    Ledpipes

    Ledpipes Active Member

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    Is this the fix for the vibration problem some people are getting after doing a lift?
     
  13. Apr 3, 2016 at 11:47 AM
    #13
    kodiakisland

    kodiakisland [OP] Well-Known Member

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    I swapped out the front and rear diffs to change gearing. It's much easier ordering complete diffs from ECGS than setting up the gears, which I don't have the tools or know how to do. At the same time, ECGS installed their bushing on the front diff to fix that vibration problem. So I ended up with better gearing and most of my vibrations are gone. So no, changing the front diff is not to fix the vibration problem, but can be fixed at the same time.
     
    kylehorvath and ManBeast like this.
  14. Jun 4, 2016 at 11:02 AM
    #14
    shawnMc

    shawnMc Well-Known Member

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    How do I get this gear out of my old clamshell and into my new one?

    image.jpg
    image.jpg
     
  15. Jun 4, 2016 at 12:25 PM
    #15
    shawnMc

    shawnMc Well-Known Member

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    Never mind, I figured it out. Two pry bars popped it out.
     
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