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Risking my TRD boost gauge so you don't have to

Discussion in '1st Gen. Tacomas (1995-2004)' started by Brojohanson, Sep 29, 2024.

  1. Sep 29, 2024 at 1:11 PM
    #1
    Brojohanson

    Brojohanson [OP] Well-Known Member

    Joined:
    Jun 27, 2021
    Member:
    #369768
    Messages:
    282
    Gender:
    Male
    First Name:
    Ryan
    California
    Vehicle:
    2003 Dbl Cab Supercharged 3.4l 5 speed / 4x4
    Couldn't find any pictures or guides online how to take apart these trd boost gauges. With all of them being 20+ years old at this point I figured I'd throw together a guide for anyone who wants to repaint and refresh their gauge. Will update as I go, but for now got the gauge apart and will get started on painting the housing.
    20240929_125331.jpg

    20240929_130237.jpg
     
    StreetTaco95 and SUMOTNK like this.
  2. Sep 29, 2024 at 1:14 PM
    #2
    Brojohanson

    Brojohanson [OP] Well-Known Member

    Joined:
    Jun 27, 2021
    Member:
    #369768
    Messages:
    282
    Gender:
    Male
    First Name:
    Ryan
    California
    Vehicle:
    2003 Dbl Cab Supercharged 3.4l 5 speed / 4x4
    Once separated the 3 piece outter ring/glass/flange will come apart if you gently pry similar to separating the housing. The black o ring and glass shouldn't need to be separated as they are sealed together. My seal still looks good so I'm not gonna touch it.
    20240929_130918.jpg
    20240929_131032.jpg
     
    StreetTaco95 and SUMOTNK like this.
  3. Sep 29, 2024 at 1:15 PM
    #3
    Brojohanson

    Brojohanson [OP] Well-Known Member

    Joined:
    Jun 27, 2021
    Member:
    #369768
    Messages:
    282
    Gender:
    Male
    First Name:
    Ryan
    California
    Vehicle:
    2003 Dbl Cab Supercharged 3.4l 5 speed / 4x4
    Careful with this white spacer that lives above the gauge. Mine cracked when it separated so I'm going to design + 3d print a new one and see what that looks like before trying to salvage this piece.20240929_125345.jpg
     
    StreetTaco95 likes this.
  4. Sep 29, 2024 at 2:51 PM
    #4
    Brojohanson

    Brojohanson [OP] Well-Known Member

    Joined:
    Jun 27, 2021
    Member:
    #369768
    Messages:
    282
    Gender:
    Male
    First Name:
    Ryan
    California
    Vehicle:
    2003 Dbl Cab Supercharged 3.4l 5 speed / 4x4
    Stud bolt sizes are M5x0.80. Going to replace these crush nuts with stainless steel hex nuts. They are pretty tight on there so had to lock a couple nuts together on the stud and use some pliers to turn the bottom nut out.20240929_144910.jpg
     
    StreetTaco95 likes this.
  5. Sep 29, 2024 at 8:15 PM
    #5
    Brojohanson

    Brojohanson [OP] Well-Known Member

    Joined:
    Jun 27, 2021
    Member:
    #369768
    Messages:
    282
    Gender:
    Male
    First Name:
    Ryan
    California
    Vehicle:
    2003 Dbl Cab Supercharged 3.4l 5 speed / 4x4
    Gauge is painted and all back together. Not perfect but much better than it was. Now trying to figure out where to get new wiring harness for bulbs.
    20240929_200309.jpg
     
    StreetTaco95 likes this.

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