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Roof rack build

Discussion in '2nd Gen. Tacomas (2005-2015)' started by TRD 09, Dec 1, 2012.

  1. Dec 7, 2012 at 10:19 PM
    #21
    TRD 09

    TRD 09 [OP] Well-Known Member

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    Thanks for the tip
     
  2. Dec 7, 2012 at 10:25 PM
    #22
    TRD 09

    TRD 09 [OP] Well-Known Member

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    What length bolts did you use?
     
  3. Dec 8, 2012 at 4:32 AM
    #23
    DWreck

    DWreck Famous Retrieval Vendor

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    Plasti-dip paint, TRD S/C, MCM Fab LT kit, bunches of my fab
    To go through rubber, 1-1/2"
     
  4. Dec 8, 2012 at 1:26 PM
    #24
    TRD 09

    TRD 09 [OP] Well-Known Member

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  5. Dec 8, 2012 at 1:27 PM
    #25
    TRD 09

    TRD 09 [OP] Well-Known Member

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    [​IMG]

    Roof and light mounts are done, ready for paint and lights
     
  6. Dec 8, 2012 at 1:28 PM
    #26
    TRD 09

    TRD 09 [OP] Well-Known Member

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    How did you bring your wiring into the cab?
     
  7. Dec 8, 2012 at 2:27 PM
    #27
    DWreck

    DWreck Famous Retrieval Vendor

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    Plasti-dip paint, TRD S/C, MCM Fab LT kit, bunches of my fab
    Left one front bolt out and ran through that hole.
     
  8. Dec 9, 2012 at 1:03 PM
    #28
    TRD 09

    TRD 09 [OP] Well-Known Member

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    [​IMG]

    Here it is, finished! I'll be adding lights in a few weeks, after that SLIDERS!!!
     
  9. Dec 9, 2012 at 1:26 PM
    #29
    Alexb03

    Alexb03 Well-Known Member

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    Did you use EMT for that rack? Looks good! How much weight do you think it will hold?
     
  10. Dec 9, 2012 at 1:39 PM
    #30
    TRD 09

    TRD 09 [OP] Well-Known Member

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    1" EMT for the perimeter hoops and 3/4" for the floor, I'm 200lbs and I stood in it just fine before putting it on the truck, I'm not planing on putting much weight in it, it will be used to mount lights, shovel, axe, and a hi-lift jack
     
  11. Dec 9, 2012 at 1:43 PM
    #31
    04Tacomabuild

    04Tacomabuild Well-Known Member

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    That looks awesome! Great work!
     
  12. Dec 9, 2012 at 6:55 PM
    #32
    hakabo

    hakabo Well-Known Member

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    awesome work... wish I had those skills (and equipment)
     
  13. Dec 9, 2012 at 8:11 PM
    #33
    TRD 09

    TRD 09 [OP] Well-Known Member

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    Thanks, not much equipment hole saw, grinder, welder, I'm an electrician so the EMT bender is something I have available from work
     
  14. Dec 10, 2012 at 6:21 AM
    #34
    tooblutacoma06

    tooblutacoma06 Member

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    Looks good! I ran my wires through the center hole, and down the B-pillar. Just another option for you.

    I used EMT as well, terrible stuff to weld on... How did you paint?
     
  15. Dec 10, 2012 at 11:44 AM
    #35
    TRD 09

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    I just sprayed it with rubberized rocker guard, it will probably get powder coated in the spring, I'm probably going to have front, rear, and maybe side lights for camping/hunting so it might be too many wires for the hole, I might try going through the CHMSL, I'm going to mount 4 switches in the overhead console where the sunglasses compartment is now
     
  16. Dec 10, 2012 at 2:48 PM
    #36
    uscg2008

    uscg2008 Well-Known Member

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    CLICK ON SIGNATURE>>>>
    Damn that turned out awesome!!!! Sub'd for lights
     
  17. Dec 19, 2012 at 4:35 PM
    #37
    TRD 09

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    [​IMG]
    Finally got some lights mounted, now I just need to find time to wire them
     
  18. Jan 10, 2013 at 2:54 PM
    #38
    Greenbergler

    Greenbergler Well-Known Member

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    Corey
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    hey so im gunna try and make this rack just a few questions first. what are the dimensions? like how wide and long and tall? and what kind of offset bend did you do for the light section? i just started learning pipe bending at work and i wanna give this a try cause it looks sick! also how far foreward on the roof did you mount it? sorry for all the questions i just wanna make sure i do it right the first time.
     
  19. Jan 10, 2013 at 4:34 PM
    #39
    TRD 09

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    no worries about the questions, ill get some measurements next time in the garage, PM me to remind me
     
  20. Jan 10, 2013 at 10:43 PM
    #40
    TRD 09

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    The rack is 56" long, 44" wide, 6" high on the rear and 9" over the lights, I used a 30* offset.

    I finally mounted some switches for the lights, the 4 switches will operate roof front, roof rear, bumper lights, and a spare
    [​IMG]
     
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