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Shifter Bushing Replacement

Discussion in '1st Gen. Tacomas (1995-2004)' started by TacoS805, Jan 12, 2018.

  1. Dec 11, 2018 at 11:18 PM
    #41
    02TTAZ

    02TTAZ Member

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    Mark
    Phoenix, AZ
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    2002 Tacoma 4x4 2.7 5 sp
    While replacing my clutch, I noticed the shifter bushing was in chunks. I ordered a Marlin Crawler Delrin bushing. The rubber washer from the original bushing has been removed, yet I still can't get the locking ring to budge! I drilled a very small hole in the locking ring in order to insert a pointed scribe so I could get some "pull" on the ring - still nothing. Any tips?

    Also, after ordering the Marlin Crawler bushing for the shifter, touched the intact t-case shifter bushing and it crumbled! Not wanting to get stuck with Marlin Crawler's $12.38 minimum shipping charge (for a 1/2 oz. part) TWICE, I purchased a stock bushing at Camelback Toyota. After removing the rubber washer from the T-case shifter housing, I'm having trouble fitting the snap ring on this shifter, too.

    I'll see if I can enlist the third hand of a friend to see if that does it, but any tips would be appreciated. Thanks in advance!
     
  2. Dec 11, 2018 at 11:53 PM
    #42
    MikeWH

    MikeWH Well-Known Member

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    Mike
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    The first time I did it, I had to push and twist really hard. Like it left marks/pain on my fingers for half an hour. It feels impossible, so if you are pushing it in and turning at the same time and it feels like you are going to cut off your fingers, you must be getting close.
    If my memory is correct, you can unbolt the entire top of the transmission and work on it at your bench. You'll need RTV for reassembly. It's the 4 bolts around the shifter area.
     
  3. Dec 12, 2018 at 12:57 AM
    #43
    Sebz13

    Sebz13 appy polly loggies

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    Shane
    Maui Hawaii
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    03 Reg Cab, 99 3 Link SC ext cab.
    a dropped one and a high one
    It’s a huge pain sometimes to get the ring in and locked. I used some channel locks while i had a buddy keep it pressed down hard, I turned and locked it in and it made it easy.
     
  4. Dec 12, 2018 at 2:24 AM
    #44
    1997tacomav6

    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    Vehicle:
    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    Almost everyone has issues getting the Marlin Crawler's bushing in. Get an OEM bushing from the dealer
    if the Martin bushing is not going in. If the original bushing is crumbling you should see a night and day difference with either bushing, it’s a ten minutes job with the OEM part
     
    GQ7227 likes this.
  5. Feb 11, 2019 at 6:17 AM
    #45
    ireymon

    ireymon Unknown Member

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    Kenneth
    Winston-Salem, NC
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    99 X-Cab 5 lug 5 speed
    Hyundai wheels, dings & dents...
    How does this little boot slide on? From the bottom or the top? Mine's separating and I'm going to replace it when I do the bushing but having never had the shifter out and apart, I can't tell how that boot gets to be in the middle of the shifter!

    upload_2019-2-11_9-17-47.jpg
     
  6. Feb 11, 2019 at 6:19 AM
    #46
    1997tacomav6

    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    Denver
    Vehicle:
    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    From the top, take the Top knob off and use some light oil on the stick shift to help it slide on
     
    ireymon[QUOTED] likes this.
  7. Feb 11, 2019 at 6:46 AM
    #47
    ireymon

    ireymon Unknown Member

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    Kenneth
    Winston-Salem, NC
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    Hyundai wheels, dings & dents...
    Thanks! I wasn't sure if it would slide over the thick base of the shifter.
     
  8. Feb 11, 2019 at 10:56 AM
    #48
    02TTAZ

    02TTAZ Member

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    Mark
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    Just to update on my experience with the Marlin Crawler Delrin shift bushing: I laid a piece of course wet-or-dry sandpaper on a flat surface; with a back and forth rubbing motion, sanded the bushing thinner until it fit. It took several tries until I had the correct thickness. It's all back together and works great now.
     
    cruiserguy and OneWheelPeel like this.
  9. Feb 11, 2019 at 11:14 AM
    #49
    Shaker

    Shaker Member

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    South Carolina
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    Does anybody know the OEM part numbers for the seat and socket?
     
  10. Feb 12, 2019 at 12:13 PM
    #50
    ireymon

    ireymon Unknown Member

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    Hyundai wheels, dings & dents...
    Das it mang and GQ7227 like this.
  11. Oct 20, 2019 at 5:52 PM
    #51
    GQ7227

    GQ7227 mw survivor

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    309km east of Hazard ...the good life
    Vehicle:
    '97 black SR5 0g ~ MT @ 176k ...
    black woolWax, green IFC, borlaCB, custom Line-X PC drums, skid, nuts, hooks, 1/4 silver frame...
    i think i have to do this repair, always gets sticky shifting into second and probably should be smooth as butter
    not sure why the mechanic did not replace this when he had all this apart to replace the gaskets he said were leaking
     
  12. Oct 20, 2019 at 6:00 PM
    #52
    GQ7227

    GQ7227 mw survivor

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    309km east of Hazard ...the good life
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    '97 black SR5 0g ~ MT @ 176k ...
    black woolWax, green IFC, borlaCB, custom Line-X PC drums, skid, nuts, hooks, 1/4 silver frame...
    this could be the problem as well
    how the heck am i supposed to know what or which it is :notsure: :notsure:
     
  13. Oct 20, 2019 at 6:49 PM
    #53
    1997tacomav6

    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    Redline transmission oil will definitely help FYI
     
    GQ7227[QUOTED] likes this.
  14. Oct 20, 2019 at 6:58 PM
    #54
    GQ7227

    GQ7227 mw survivor

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    309km east of Hazard ...the good life
    Vehicle:
    '97 black SR5 0g ~ MT @ 176k ...
    black woolWax, green IFC, borlaCB, custom Line-X PC drums, skid, nuts, hooks, 1/4 silver frame...
    thanks, i just had that changed about 16k miles ago, i will see what was used, it did not change the condition
    it usually gets more sticky in the colder freezing temps, which are just around the corner here
     
  15. Oct 20, 2019 at 7:32 PM
    #55
    1997tacomav6

    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    Vehicle:
    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    I had Amsoil in before and it did help my one gear that was hard to get into, 3rd If I remember
     
    GQ7227[QUOTED] likes this.
  16. Oct 21, 2019 at 9:54 PM
    #56
    Currygoat

    Currygoat Well-Known Member

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    Rims, 4600 Bilsteins, K&N filter
    I replaced my bushing thinking it was gonna make my shifting smoother. Took it apart and everything was brand new inside. Replaced it anyway with an OEM bushing, added redline fluid and slightly overfilled it to factory setting settings. No difference all LOL. In the end I just needed to learn how to Rev match and that I couldnt treat my Tacoma like my Honda Civic.
     
    GQ7227 likes this.
  17. Oct 21, 2019 at 9:59 PM
    #57
    1997tacomav6

    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    For me the redline took awhile to make my gears shift smoother,

    Maybe it will help down the line
     
    GQ7227 likes this.
  18. Nov 16, 2019 at 4:32 PM
    #58
    Waasheem

    Waasheem The catholic radio bear

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    Anyone know which model's the seat and bushing fit? Mine is a 2007 xrunner, 6 speed. Amazon is saying this part doesn't fit your vehicle but, they've been wrong before.

    I'm doing the urd ss kit, coupe mod, and gesr oil change all at once. I'm guessing I can pour in the gear oil in from the top where the shifter is instead of using one of those silly pumps. Anyone remember how much gear oil it takes?
     
  19. Nov 16, 2019 at 7:28 PM
    #59
    ireymon

    ireymon Unknown Member

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    Hyundai wheels, dings & dents...
    Unless I'm mistaken, it doesn't look like your trans has a seat, only a bushing. I use THIS website to find all those small parts. You can put in your VIN and pull up all parts with diagrams specific to your vehicle.

    You are right, you should be able to pour the gear oil in from the top. pumping sucks!

    This is the first gen section so you may have better luck with how much gear oil you need by asking in the second gen section. Or it should be listed in the owners manual if you still have one.

    EDIT: When I replaced the bushing at like 175k miles, it looked practically the same as the new one. Might not "need" replacing but it's only a few bucks so why not.
     
  20. Dec 5, 2020 at 10:10 AM
    #60
    gmr102

    gmr102 Well-Known Member

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    This thread is a year old but for posterity's and anyone else who searches this topic sake I'll add my two cents. Everything came apart easily for me and the locking collar went on fine. The issue I had was getting the new seat in. I found a video on youtube though that showed what to do. You just need to line up the notches on the seat with the two pins in the hole for the shifter lever and rock/swivel it in. I removed the seal under the old seat and didn't have any issues getting the locking collar back on. My original seat and socket still looked pretty nice but I replaced then anyway and the shifter tightened up a lot. It's better going into second and fourth now. The lever also doesn't bounce all over the place when I hit a bump.
     
    Kiloyard and 1997tacomav6 like this.

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