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Suggestions for this stripped screw head?

Discussion in '2nd Gen. Tacomas (2005-2015)' started by MAG GRY TACO15, Jul 30, 2022.

  1. Jul 30, 2022 at 11:24 AM
    #1
    MAG GRY TACO15

    MAG GRY TACO15 [OP] Well-Known Member

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    Same crap everyone else got
    Already tried ez outs and they were just auguring their way through the material instead of catching and unscrewing.
    This is the front of the oem roof rack
    IMG_20220730_141512999.jpg
     
  2. Jul 30, 2022 at 11:27 AM
    #2
    mtip

    mtip Go Outside & Play!!!

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    Left hand drill bit. Have had success with those before.
     
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  3. Jul 30, 2022 at 11:30 AM
    #3
    MAG GRY TACO15

    MAG GRY TACO15 [OP] Well-Known Member

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    Same crap everyone else got
    Tried it, was just removing material .
     
  4. Jul 30, 2022 at 11:34 AM
    #4
    Bivouac

    Bivouac Well-Known Member

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    Remains to be seen I bought the tires and wheels the rest came along
    My first go to now would be try the left hand drill bit .

    This could turn into one of those projects having to drill it out completely and increase to a larger size.

    Good Luck!
     
  5. Jul 30, 2022 at 11:36 AM
    #5
    hoarder23

    hoarder23 Truck fell over

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    The nuclear option is drop the head liner and grab it from inside
     
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  6. Jul 30, 2022 at 11:37 AM
    #6
    troutbum69

    troutbum69 New Member

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    Could try cutting flats on either side of the head and using vice grips to unscrew. Then if that doesn’t work drill it out
     
  7. Jul 30, 2022 at 12:39 PM
    #7
    MAG GRY TACO15

    MAG GRY TACO15 [OP] Well-Known Member

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    Same crap everyone else got
    This is the bolt that goes to the bracket not one that goes directly to the roof. No access from the other side.
     
  8. Jul 30, 2022 at 12:41 PM
    #8
    JJ Customs

    JJ Customs Supreme Leader!

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  9. Jul 30, 2022 at 12:42 PM
    #9
    JJ Customs

    JJ Customs Supreme Leader!

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    Seriously though. Probably just drill it out with an 1/8 bit then try the left handed bit so it has something to bite.
     
  10. Jul 30, 2022 at 12:43 PM
    #10
    JJ Customs

    JJ Customs Supreme Leader!

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    If you trust yourself a good steel chisel and a hammer should work too but one mistake and well…
     
  11. Jul 30, 2022 at 3:39 PM
    #11
    AJKlug1

    AJKlug1 Well-Known Member

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    Have you heated it at all?
     
  12. Jul 30, 2022 at 3:41 PM
    #12
    DarinL

    DarinL Well-Known Member

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    Two votes for dremel. Use a grinder bit so it cuts a slot into the edges for a really large size of flat screwdriver. Then while it is cooling soak a Qtip and dab something like Bitron or PB Blaster on the edges of the stuck bolt. The lube will follow the threads as it cools. Then after about 5-10min try to loosen in. Had good success with this 2 part method in the past.
     
  13. Jul 30, 2022 at 4:53 PM
    #13
    6 gearT444E

    6 gearT444E Certified Electron Pusher

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    Put a blanket around and weld small grade 8 nut to it. Zip off with impact
     
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