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Welding Lower Control Arm, Did I Mess Up?

Discussion in '2nd Gen. Tacomas (2005-2015)' started by billygoat, Aug 15, 2020.

  1. Aug 15, 2020 at 8:41 PM
    #1
    billygoat

    billygoat [OP] Well-Known Member

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    I'm replacing the ball joints and bushings on my lower control arms and while I had them out figured I'd weld some 3/16 steel plate to the bottom for rock protection. I welded all around the stamped steel body and to a short section on the bottom of the cast steel insert that the ball joint goes in, so the only part of the cast steel I welded to is the bottom side of the thickest part right where it's welded to the control arm (about 1.5" thick).

    When I was pressing out the old rusty ball joints, the ball joint adapter sheared apart. The control arm didn't have a scratch. So I'm sitting here thinking, these things have got to be heat treated. I tap one with a center punch a ways away from my welds, and again right next to a weld. I didn't notice much of a difference (pretty soft), but still, I'm guessing they're heat treated. I just assumed it would be fine to weld since people weld to cast steel steering knuckles on solid axles all the time...so...did I screw up? Are my control arms going to snap on the freeway? Should I finish up welding them or just order used ones on eBay to press my new ball joints and bushings into?
     
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  2. Aug 15, 2020 at 8:44 PM
    #2
    ovrlndkull

    ovrlndkull STUKASFK - HC4LIFE

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  3. Aug 16, 2020 at 4:31 AM
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    Wattapunk

    Wattapunk Stay lifted my friends !

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  4. Aug 16, 2020 at 4:58 AM
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    EatSleepTacos

    EatSleepTacos Well-Known Member

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    6 gearT444E, will.i.was and DrFunker like this.
  5. Aug 17, 2020 at 9:12 AM
    #5
    billygoat

    billygoat [OP] Well-Known Member

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    @EatSleepTacos, I think you welded in a better spot than me. I welded mine in a hurry and never expected anyone to see them so they’re not pretty :( I welded about a half inch closer to the ball joints than you did. It’s the cast steel part that worries me, not the stamped steel body.

    9D87160E-5277-4503-8ABC-A5F03A98366A.jpg 02C32B3A-1390-4821-9389-A8AD86B427B5.jpg

    [​IMG]
     
    Last edited: Aug 17, 2020
  6. Aug 17, 2020 at 10:53 AM
    #6
    hd snow

    hd snow Active Member

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    Looks great to me. I don't think they are heat treated but those ball joints are a bitch to remove. My press was not happy.
     

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