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Bed Cross Bars

Discussion in '3rd Gen. Tacomas (2016-2023)' started by Cement_Taco92, Feb 21, 2019.

  1. Feb 21, 2019 at 6:41 AM
    #1
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    I am looking into making a set of cross bars, two separate ones so I can adjust them, and be able to throw a tarp over them for my dogs. Post pics of your guys set up. I think I want them to sit just higher than my tool box sits so I can still utillize the bed for plywood and not set it on the box.
     
  2. Feb 21, 2019 at 6:52 AM
    #2
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    Not sure if this makes sense, but this is what i want to build. Just don't know how to figure out the angles of the uprights of the length they should be to rise the bar 6 inches above the angle iron which will be and the bottom of the angle pieces. bar.jpg
     
  3. Feb 21, 2019 at 7:41 AM
    #3
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    This is one corner up close in real size if anyone is following.drawing.jpg
     
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  4. Feb 21, 2019 at 8:10 AM
    #4
    T6A1C9O

    T6A1C9O Well-Known Member

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    That upper angle should be ~116.6 degrees (arctan(3/6)+90).

    That lower angle (right wall of the tube to the right wall of the angle) should be ~153.4 degrees (arctan(6/3)+90). The actual cut angle on the lower left corner should 63.4 degrees from the left wall of the tube.

    Those numbers get the the centerlines of the tubing 6" above the bed rail.
     
    Last edited: Feb 21, 2019
    svdude likes this.
  5. Feb 21, 2019 at 8:36 AM
    #5
    shakerhood

    shakerhood Well-Known Member

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    20180606_154727.jpg
    These are how mine attach to the Bedrails.
     
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  6. Feb 21, 2019 at 10:04 AM
    #6
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    Thats how I plan to attach mine, but they will extend up by 6 inches.
     
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  7. Feb 21, 2019 at 10:07 AM
    #7
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    Any way you could draw that up for me? I suck at doing that sort of thing. I can get the tubing cut and welded, but drawing and that is a different story.
     
  8. Feb 21, 2019 at 10:13 AM
    #8
    Bertw192

    Bertw192 Well-Known Member

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    All the things!
  9. Feb 21, 2019 at 10:18 AM
    #9
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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  10. Feb 21, 2019 at 10:52 AM
    #10
    T6A1C9O

    T6A1C9O Well-Known Member

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    Sorry, keep deleting it thinking I got the measurements off. Here it is again, with angles.

    rack.jpg
     
  11. Feb 21, 2019 at 10:54 AM
    #11
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    wow, thats awesome, thanks so much
     
  12. Feb 21, 2019 at 11:15 AM
    #12
    T6A1C9O

    T6A1C9O Well-Known Member

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    Not a problem. Let me know if you want to change any of the dimensions and I can post another screenshot.
     
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  13. Feb 21, 2019 at 11:19 AM
    #13
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    will the top bar come out at 51"?
     
  14. Feb 21, 2019 at 11:46 AM
    #14
    T6A1C9O

    T6A1C9O Well-Known Member

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    To get to the 57" mounting face width that angle might actually need to change. Let me do some tinkering and I can get you the angle to keep 51" and 57" lengths.
     
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  15. Feb 21, 2019 at 11:47 AM
    #15
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    Awesome, thank youj
     
  16. Feb 21, 2019 at 11:54 AM
    #16
    T6A1C9O

    T6A1C9O Well-Known Member

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    This should hopefully get you there. My original angles assumed the centerline of the tubing was angled 3" to the right, which isn't really accurate.

    bedrack.jpg
     
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  17. Feb 21, 2019 at 11:58 AM
    #17
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    What angle should I set my saw to to achieve that? I could always blow this up and trace that way too.
     
  18. Feb 21, 2019 at 11:59 AM
    #18
    HelloMyNameIs

    HelloMyNameIs I know words, I have the best words.

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    This is peak TacomaWorld brotherly love. Good on you @T6A1C9O !
     
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  19. Feb 21, 2019 at 12:01 PM
    #19
    Cement_Taco92

    Cement_Taco92 [OP] Beautiful Bearded Bastard

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    Yeah, he's awesome. I would have never figured that out!
     
  20. Feb 21, 2019 at 12:09 PM
    #20
    T6A1C9O

    T6A1C9O Well-Known Member

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    For the upper angle, you want the area of the faces to more or less match, so you have to cut the total angle in half (~63.75 degees). My fab skills are almost non-existent, but from my limited understanding you'd be better off rounding down to 63 (or even slightly smaller) to allow for expansion during welding.
     
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