1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Grey wire mod

Discussion in '1st Gen. Tacomas (1995-2004)' started by 2003greenbean, Dec 8, 2007.

  1. Mar 21, 2013 at 6:57 AM
    #341
    C O R E

    C O R E Christian Off Road Engineering

    Joined:
    Feb 12, 2013
    Member:
    #97352
    Messages:
    304
    Gender:
    Male
    First Name:
    Clint
    South Texas
    Vehicle:
    03 TRD 4x4 5spd v6
    Line-X bedliner, bedlined toolbox, Satoshi Grille, bedlined stock old school wheels, Pioneer DEH-X9500BHS head unit, Deck plate mod, ISR mod, K&N Drop-in, Thrush muffler dumped @ rear axle, Grey wire mod, +5mph fender stripes
    Excellent write-up, worked perfectly on my '03 TRD 4x4.

    Thanks :bananadance:
     
  2. Mar 25, 2013 at 7:11 AM
    #342
    BigOly

    BigOly Well-Known Member

    Joined:
    May 3, 2012
    Member:
    #78148
    Messages:
    429
    Gender:
    Male
    Bay Area, NorCal
    Vehicle:
    14 MGM DCSB TRD/OR 4x4
    If the RR locker light is blinking rapidly, your rear locker is still trying to engage. If the light is blinking at a slow pace, it means you are driving too fast (over 5mpg).
     
  3. Mar 25, 2013 at 7:12 AM
    #343
    BigOly

    BigOly Well-Known Member

    Joined:
    May 3, 2012
    Member:
    #78148
    Messages:
    429
    Gender:
    Male
    Bay Area, NorCal
    Vehicle:
    14 MGM DCSB TRD/OR 4x4
    The quickest way I'm able to get my rear diff to actually lock (solid light) is by after pressing the RR locker button, to drive slow and straight then turn my steering wheel slightly left and right. That always gets me locked in. YMMV.

    BTW I love this mod :D
     
  4. Mar 25, 2013 at 12:09 PM
    #344
    Buy1Get1Freee

    Buy1Get1Freee HERP DERP

    Joined:
    Feb 8, 2012
    Member:
    #72406
    Messages:
    159
    Gender:
    Male
    First Name:
    Matt
    PEI
    Vehicle:
    2001 Tacoma TRD
    Grey Wire Mod, Bilstein 5100s, Eibach Coils! 255/85/16 KM2. DDM HID 35W 6000K, Homemade Rear Bumper, Trail Gear Rock Sliders
    My light is always blinking, but I can hear it engage and feel it. Changed the ground multiple times still blinks. Oh well it works :D
     
  5. Mar 28, 2013 at 9:31 PM
    #345
    PcBuilder14

    PcBuilder14 Well-Known Member

    Joined:
    Jun 19, 2011
    Member:
    #58522
    Messages:
    23,311
    Gender:
    Male
    First Name:
    Brent
    Nor Cal
    Vehicle:
    2018 Tacoma TRD Off Road 4x4
    Finally did this since it was warm outside. Going to come in very handy this Saturday! :D
     
  6. Apr 12, 2013 at 5:48 AM
    #346
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    Did this, everything went smoothly except the truck doesn't lock. I did all the things people recommended, driving in some dirt turning left and right trying to get the damn thing to line up and engage. Then I thought, well I never had it locked (thought I did when I test drived it months ago when I bought it, but remembered all the light did was blink and I had no idea that didn't mean it was locked) and I know the previous owner never wheeled it so I think I'm going to be tearing into it this weekend.
     
  7. Apr 12, 2013 at 9:59 PM
    #347
    4WD

    4WD cRaZy oLdmAn

    Joined:
    Jul 2, 2009
    Member:
    #19185
    Messages:
    23,530
    Gender:
    Male
    First Name:
    Doug
    Lakeside, Ca / Gardnerville, Nevada
    Vehicle:
    2004 DC TRD 4x
    Grey wire MOD, deck plate, diff breather MOD, 2nd gen. OME 883# on Tundra 5100's, OMD custom 3" leafsprings, rear shock relocation, Ivan Stewart TRD rims w/285/75/16's, '02 bumper MOD, Famous Fabrications sliders , LED interior/exterior lights, bed bar, Custom tube bumper, Old school KC day lighters,Red Ring 8" HID flood, Kenwood vhf 2M.. umm some other shit I'm forgetting right now
    Before you start "tearing into it" Try engaging a few more times, & since you've never had it locked & previous owner prolly never did, it may take a bit more to engage, I'd go ahead & put it in 4 lo & do the usual left/right turns. Also I'd stop in the middle of turns, put it in park & then put it into drive..

    This is a common problem for those who never engage their junk kinda of a "use it or lose it " deal...
     
  8. Apr 13, 2013 at 5:22 AM
    #348
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    That's what I read here too and saw from your other post. I was in 4 lo for at least 15 mins driving around with no luck in getting the thing to engage. I feel like it's seized or something at this point. It's a manual so I put it in neutral and first and second in low with no luck.
     
  9. Apr 13, 2013 at 8:15 AM
    #349
    4WD

    4WD cRaZy oLdmAn

    Joined:
    Jul 2, 2009
    Member:
    #19185
    Messages:
    23,530
    Gender:
    Male
    First Name:
    Doug
    Lakeside, Ca / Gardnerville, Nevada
    Vehicle:
    2004 DC TRD 4x
    Grey wire MOD, deck plate, diff breather MOD, 2nd gen. OME 883# on Tundra 5100's, OMD custom 3" leafsprings, rear shock relocation, Ivan Stewart TRD rims w/285/75/16's, '02 bumper MOD, Famous Fabrications sliders , LED interior/exterior lights, bed bar, Custom tube bumper, Old school KC day lighters,Red Ring 8" HID flood, Kenwood vhf 2M.. umm some other shit I'm forgetting right now

    You might get a volt meter & see if the acuator/solenoid is getting juice also
     
  10. Apr 13, 2013 at 8:25 AM
    #350
    PcBuilder14

    PcBuilder14 Well-Known Member

    Joined:
    Jun 19, 2011
    Member:
    #58522
    Messages:
    23,311
    Gender:
    Male
    First Name:
    Brent
    Nor Cal
    Vehicle:
    2018 Tacoma TRD Off Road 4x4
    Mine was barely used if at all before I got mine. It took a little while for mine to want to engage, and I would have to shift through all of the gears to get it to engage a lot of times.

    After I went wheeling and engaged and disengaged it a lot out there, it works pretty much immediately every time.
     
  11. Apr 13, 2013 at 8:29 AM
    #351
    4WD

    4WD cRaZy oLdmAn

    Joined:
    Jul 2, 2009
    Member:
    #19185
    Messages:
    23,530
    Gender:
    Male
    First Name:
    Doug
    Lakeside, Ca / Gardnerville, Nevada
    Vehicle:
    2004 DC TRD 4x
    Grey wire MOD, deck plate, diff breather MOD, 2nd gen. OME 883# on Tundra 5100's, OMD custom 3" leafsprings, rear shock relocation, Ivan Stewart TRD rims w/285/75/16's, '02 bumper MOD, Famous Fabrications sliders , LED interior/exterior lights, bed bar, Custom tube bumper, Old school KC day lighters,Red Ring 8" HID flood, Kenwood vhf 2M.. umm some other shit I'm forgetting right now
    Agreed, the more you use it the easier the engagement becomes...;)
     
  12. Apr 15, 2013 at 12:55 PM
    #352
    History

    History Well-Known Member

    Joined:
    Feb 9, 2013
    Member:
    #97120
    Messages:
    47
    Gender:
    Male
    Did it today on the new Taco (2002 sr5 4x4). Awesome mod, thanks for the posting of it.
     
  13. Apr 16, 2013 at 3:34 PM
    #353
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    Took the locker off today. Actuator is seized. Electrically I am good as the actuator did twitch a couple times. Looking into tearing into that now.
     
  14. Apr 16, 2013 at 7:54 PM
    #354
    BigOly

    BigOly Well-Known Member

    Joined:
    May 3, 2012
    Member:
    #78148
    Messages:
    429
    Gender:
    Male
    Bay Area, NorCal
    Vehicle:
    14 MGM DCSB TRD/OR 4x4
    Maybe some lube will get her moving again? :p Can you take some pics for us if you end up figuring it out? I'd love to keep a visual reference in my head on how to fix a non-responsive factory rear locker.
     
  15. Apr 16, 2013 at 8:27 PM
    #355
    4WD

    4WD cRaZy oLdmAn

    Joined:
    Jul 2, 2009
    Member:
    #19185
    Messages:
    23,530
    Gender:
    Male
    First Name:
    Doug
    Lakeside, Ca / Gardnerville, Nevada
    Vehicle:
    2004 DC TRD 4x
    Grey wire MOD, deck plate, diff breather MOD, 2nd gen. OME 883# on Tundra 5100's, OMD custom 3" leafsprings, rear shock relocation, Ivan Stewart TRD rims w/285/75/16's, '02 bumper MOD, Famous Fabrications sliders , LED interior/exterior lights, bed bar, Custom tube bumper, Old school KC day lighters,Red Ring 8" HID flood, Kenwood vhf 2M.. umm some other shit I'm forgetting right now
    Most likely its either dry/corroded or dry & corroded & from non use

    Good idea on the pics , best way I've seen to keep the E-locker alive & well is use, even if peeps dont see the dirt, sghould find a dirtr lot somewhere & engage it , consider it maintenance
     
  16. Apr 17, 2013 at 4:18 AM
    #356
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    I'm going off this second write up here: I will definitely take pics. I bought the truck last summer from the original owner and he never locked it so that's what, 12 years of non use? lol
     
  17. Apr 17, 2013 at 7:39 AM
    #357
    BigOly

    BigOly Well-Known Member

    Joined:
    May 3, 2012
    Member:
    #78148
    Messages:
    429
    Gender:
    Male
    Bay Area, NorCal
    Vehicle:
    14 MGM DCSB TRD/OR 4x4
    Thanks for that link! Very useful info at the trusty ttora site...as always.
     
  18. Apr 17, 2013 at 6:37 PM
    #358
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    It's not going well. I took it off again and took it apart. It was corroded and the arm couldn't even move. I got it moving again but it still doesn't work. I think the worm gear is also stuck. Ugh.
     
  19. Apr 17, 2013 at 6:44 PM
    #359
    4WD

    4WD cRaZy oLdmAn

    Joined:
    Jul 2, 2009
    Member:
    #19185
    Messages:
    23,530
    Gender:
    Male
    First Name:
    Doug
    Lakeside, Ca / Gardnerville, Nevada
    Vehicle:
    2004 DC TRD 4x
    Grey wire MOD, deck plate, diff breather MOD, 2nd gen. OME 883# on Tundra 5100's, OMD custom 3" leafsprings, rear shock relocation, Ivan Stewart TRD rims w/285/75/16's, '02 bumper MOD, Famous Fabrications sliders , LED interior/exterior lights, bed bar, Custom tube bumper, Old school KC day lighters,Red Ring 8" HID flood, Kenwood vhf 2M.. umm some other shit I'm forgetting right now
    Shit, sorry to hear man, its just getting worse as you get deeper into it & you say its stuck ? If you can't free it up , your probably done because both surfaces with be pitted/corroded/rusted/etc: does the servo motor still work ?
     
  20. Apr 18, 2013 at 5:12 AM
    #360
    cynicalrider

    cynicalrider #NFG

    Joined:
    Jul 25, 2012
    Member:
    #83399
    Messages:
    17,069
    Gender:
    Male
    Jersey
    Vehicle:
    01 SR5 TRD 4x4, '23 Bronco Wildtrak, 2017 HSQV FE350
    Drop bracket lift and booger welds
    I unfortunately and stupidly enough didn't try to run the servo unassembled to see if the worm gear moves freely. It's what I am going to do today. When I tested it assembled after I freed the arm I felt the servo get warm but no movement. We'll see what today brings.
     

Products Discussed in

To Top