1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Rack on Tonneau/Bed Cover

Discussion in 'Tonneau Covers, Caps and Shells' started by Abe Froman, Nov 20, 2011.

  1. Nov 20, 2011 at 10:40 AM
    #1
    Abe Froman

    Abe Froman [OP] The Sausage King of Chicago

    Joined:
    Oct 19, 2009
    Member:
    #24567
    Messages:
    158
    Gender:
    Male
    Clarksville, TN
    Vehicle:
    Black TRD Sport
    K&N Cold Air Intake, Doug Thorley Long Tube Headers, URD O2 Simulator, Vibrant Ultra Quiet Resonator, Magnaflow Cat-Back Exhaust, Weathertech Floor Liners, Very Nice A/V
    I've been wanting a cargo & bike set up on my Undercover for a long time, but it's been problematic. To do this the right way with new Yakima gear, you'd need Rails, Landing Pads, Towers, Crossbars, a Megawarrior and 2 bike racks. That's over $1100. Here's a screen shot of a cart from yakima.com...
    [​IMG]


    In addition to being insanely expensive, this setup would also ride really high and block a lot of my rear view. So I set out to put together a cheaper and lower profile equivalent. This is what I ended up with and I have $120 in it.
    [​IMG]


    The biggest challenge was finding a way to attach it to the bed cover. Since many gear baskets have a main tube diameter of 1", one option is to forget the crossbars and mount the basket directly to the tonneau. A set of 1" sway bar bushings would work well and hold the basket a fraction of an inch high, but it doesn't look super clean and anybody could unscrew it at walk away with it.
    http://www.amazon.com/Prothane-1-11...TU/ref=sr_1_13?ie=UTF8&qid=1321812780&sr=8-13

    Another option that I almost went with is to have the basket in contact with the bed cover and secure it with these:
    http://www.amazon.com/KC-Hilites-7303-Diameter-Bracket/dp/B0007OTPL4
    It would look clean, and be very strong with those big plates bolted under the cover. But it still is not secure from theft and it leaves me mounting the bike racks on top of the basket, which puts them pretty high and really gets in the way of loading the basket.

    What I ended up with is components from yakima's old A1 rain gutter towers. I found a set used on craigslist, but you can also buy the needed parts here...
    http://www.orsracksdirect.com/yakima-8810006-1a-tower-shear-blocks-spare-part.html
    http://www.orsracksdirect.com/yakima-8810007-1a-tower-shear-block-bases-spare-part.html
    http://www.orsracksdirect.com/yakima-8810002-1a-tower-bolts-spare-part.html

    This set up is very low profile, super clean looking and bolts only from underneath, so if you have a locking bed cover it's very secure. Here's what it looks like...
    [​IMG]
    [​IMG]

    The catch with this set up is that the bolts have to be exactly the right length. A little too long and you can't properly tighten it down. A little too short and you wont catch very much of the threads on those shear blocks. The original bolts ended up being just a hair long for the thickness of the undercover, which actually worked out well because it gave me just enough depth to add some nice big fender washers underneath...
    [​IMG]

    Even with the fender washers, this set up still has a much smaller footprint both above and below the bed cover than a set of yakima landing pads would have. To distribute the load, I am considering doubling up and placing 4 mounts on each cross bar.

    So like I said, I have $120 in this thing. Everything was purchased used on craigslist, which took some patience. I bought the 58" crossbars and old A1 towers as a set for $60 and I bought the basket (a Rage Stingray) for another $60. I already owned the bike racks, but you could find them used on CL as well and keep the whole thing under $200 I'd bet.

    I'm very happy with this rack system and I'd recommend it to anyone interested. However, Yakima has redesigned their rain gutter towers and this old A1 style is discontinued. No telling how much longer the components will be available. Thanks for looking.
     
  2. Nov 20, 2011 at 11:17 AM
    #2
    Abe Froman

    Abe Froman [OP] The Sausage King of Chicago

    Joined:
    Oct 19, 2009
    Member:
    #24567
    Messages:
    158
    Gender:
    Male
    Clarksville, TN
    Vehicle:
    Black TRD Sport
    K&N Cold Air Intake, Doug Thorley Long Tube Headers, URD O2 Simulator, Vibrant Ultra Quiet Resonator, Magnaflow Cat-Back Exhaust, Weathertech Floor Liners, Very Nice A/V
    a couple words of caution to anyone thinking of doing this.

    The Rage Stingray basket has an inherent design flaw that forces you to bend the crossbar it's mounted to. It's hard to explain. The yakima crassbars I used are flexed slightly in order to make contact with all mounting surfaces on the basket. It's not severe and no damage has been done, but it's worth mentioning. You can kinda see it here...
    [​IMG]

    Also, choose your rack attachments carefully as there is little room below the crossbars. I've got 5/8" of daylight under the bars at each end and would actually have less if the basket didn't flex the bar into a subtle 'smiley' shape as described above. You can see how little room there is to spare under the bike rack. probably 1/8"
    [​IMG]

    I got lucky with both the fitment of all these components and the prices I paid. YMMV. Good luck!
     
  3. Jan 14, 2013 at 3:32 PM
    #3
    vollmesr

    vollmesr New Member

    Joined:
    Jan 14, 2013
    Member:
    #95189
    Messages:
    1
    Gender:
    Male
    arizona
    Vehicle:
    07 tacoma
    have you noticed any cracks on the tonneau cover after using it? How much weight have you put on the rack?
     
  4. Jan 14, 2013 at 3:50 PM
    #4
    Cain

    Cain Well-Known Member

    Joined:
    Sep 20, 2012
    Member:
    #87336
    Messages:
    408
    Gender:
    Male
    Southern California
    Vehicle:
    2012 Tacoma
    Chrome don't get you home
    When you pop up the tonneau cover does your rack clear the back window and cab?
    Looks great
     
  5. Jul 30, 2014 at 4:40 PM
    #5
    Rebelimo

    Rebelimo Well-Known Member

    Joined:
    Apr 29, 2014
    Member:
    #128766
    Messages:
    1,208
    Gender:
    Male
    First Name:
    Jason
    Coatesville
    Vehicle:
    08 4x4 Silver streak Limo
    OP, are you still active? I have a few questions about your setup
     
To Top