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URD O2 Simulator

Discussion in '1st Gen. Tacomas (1995-2004)' started by Thelumberwagon, Sep 1, 2011.

  1. Sep 12, 2011 at 11:36 AM
    #41
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
    .
     
  2. Oct 4, 2011 at 4:01 AM
    #42
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    It's been a while since I have posted any updates but I finally got around to checking the wiring harness this weekend and also ran a few tests based on some links that PSU Taco85 and 98tacoma27 sent me.

    The results of the tests are in:

    98tacoma27-I checked the O2 sensor per the instruction link you sent and it tests fine. As a matter of fact, the old sensor tested fine too which didn't surprise me.

    So.....I proceeded to test the ECM per the link that PSU taco85 sent. This test was a bit more inconclusive. The link I used had a clear diagram of the ECM for a California spec truck but the "non" California spec diagram was a bit sketchy. I had a hard time determining which terminals to test based on the diagram. So what I determined (and feel free to correct me on this) was to test the 2nd row up from the bottom in the correct plug and the 1st and 2nd ones from the left. My explanation of this may not be clear until you look at the link that was sent.

    Anyway, based on what I could determine, I only got voltage on the 2nd terminal from the left and nothing from the 1st terminal from the left. I'm not sure what those results mean.

    Did I test the proper terminals?

    I also tested the voltage down at the plug for the O2 sensor and also got voltage on only 1 terminal.

    Should I expect voltage on 2 terminals or just 1?

    The inspection of the harness didn't reveal any worn/broken wires or anything else that looked out of the ordinary.

    So....can I conclude that I need a new ECM based on these results? I hate to keep throwing parts at it to solve the problem since a new/used ECM is not cheap.

    RECAP:
    Did I indeed test the proper terminals?

    If so, should I also expect voltage on 2 of the 4 terminals at the plug underneath the truck?

    Anyone got a good lead on a reasonably priced ECM for a 1999 Tacoma 3.4, 4x4?
     
  3. Oct 4, 2011 at 5:10 AM
    #43
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    You should see 9-14V on the 2 pin (white/red wire) of the harness plug with the ignition on (not running) and less than 3V with the engine idling. The brown is ground. The white and green/pink go back to the ECU. Here's a better view of the terminals. See page D1-200 I am not convinced you need a new ECM still.
     
  4. Oct 4, 2011 at 5:28 AM
    #44
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    Much better diagram! Thanks

    Now to clarify which terminals I was checking. I was in plug E6 testing terminals 11 and 10. Keep in mind I had that dodgy diagram that wasn't very clear so I may be waaaay off.

    But, you sort of have me confused with your reply. Which wire are you referring to specifically? You mention white/red wire. Can you use the diagram in the link to map which one you're talking about?

    Also, can you confirm that I should only be getting voltage from one of the 4 teminals on the plug that connects to the actual sensor?


    I think we're getting close to a diagnosis. At least I hope so.

    Thanks again for your help!
     
  5. Oct 4, 2011 at 5:56 AM
    #45
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    The red/white wire on the plug at the sensor location. With the IGN ON you should have 9-14V present (battery voltage). That wire comes straight from the battery, through the EFI relay to the heater in the sensor. According to the code, this is the problem circuit. Somewhere in the circuit something is causing the ECM to read that the heater is drawing more than 2.25A (barring a bad ECM of course).
     
  6. Oct 4, 2011 at 6:15 AM
    #46
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    OK. I think I'm following you. Pardon the implied ignorance on my part but I'm going to repeat back what I think you're telling me.

    Using my tester set on Voltage, I am to test HT1 (E6-11) with red lead and E8-28 with black lead and I should get 9v or so (engine on, not running and 3v running). Right?

    I managed to get voltage from E6-10 testing to ground which are my desired results. Correct? Which would also be the same wire at the sensor location (red/white wire). Correct?

    I think I'm following you so far.
     
  7. Oct 4, 2011 at 6:27 AM
    #47
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    E6-10 is for the rear sensor but has the same values as E6-11, which makes it a good baseline for comparison. You should be doing the trouble shooting on the front sensor circuit and comparing those results to the results from testing the rear circuit.


    Test HT1 for voltage and compare that to testing HT2. They should be identical under all conditions. If they are it's safe to say the ECM is good.

    Next test the white/red wire on the the front harness plug to the O2 sensor. It should read 9-14V with the IGN on. Compare to testing the white/red wire on the rear O2 harness plug. If they don't match, then there is a junction issue. These two wires split in the harness from the EFI relay; one goes to the forward O2 and one goes to the rearward O2.
     
  8. Oct 4, 2011 at 6:49 AM
    #48
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    I'm afraid I just had a mental setback. :facepalm:

    When I tested E6-10 I got voltage. I was testing it with one probe in the pin and one to ground.

    When I tested E6-11, it was dead. I was testing it with one probe in the pin and one to ground.

    Where does testing it to E5-28 come into play?

    This is where I thought I was following but maybe I'm not.
    Those are the correct ones BUT you need to check HT1 with the red lead and the black lead goes on E8-28. That's in the furthest left plug. IGN ON (not running) should = 9-14V. Running should get below 3V.


    I DO get voltage on the plug at the front sensor. I haven't checked the rear one though.
     
  9. Oct 4, 2011 at 6:57 AM
    #49
    wolfgang123

    wolfgang123 Well-Known Member

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    Theres your problem!!!! try to reinstall it hahaha!!!!

    im just messing with you i thought it was funny :rasta:
     
  10. Oct 4, 2011 at 6:59 AM
    #50
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    E8-28 is a ground in the ECU. If you have voltage on the white/red and it's within spec, then that part of the circuit is good. Double and triple check the HT1 pin on the ECM. If you don't have the voltage there then it is safe to say the ECM is bad. You may want to try disconnecting and reconnecting the entire plug (E6) and testing again. It could just be a bad connection on that pin.
     
  11. Oct 4, 2011 at 7:36 AM
    #51
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    Good catch on that typo.

    OK...I'm back on track with you now that I know that is a ground in the ECM. So my tests weren't in vain.

    I'll test and retest all of this again this afternoon when I get home.

    I'll let you know how it goes.

    As it stands now though if E6-11 is officially dead, I need to start looking for a new/used ECM.



    This poor truck spent a good portion of it's life running several degrees out of time when the piston broke a chunk and caused the T-belt to jump SEVERAL cogs. It's a miracle that it would even start and run. Can't imagine that would cause an ECM to fail but it's had a hard life.
     
  12. Oct 5, 2011 at 6:18 AM
    #52
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    Good one Wolfgang! I wish that was the issue. I can tell ya once I get this thing figured out, I might have to consider it!

    So I did check it again last night and rechecked it about 6 times, pulled the plug, and plug it back in nice and tight several times too just to be safe.

    The test still revealed that E6-10 has 12.5 volts in the "on" position, E6-11 is dead in the "on" position. When I say "dead" it's reading like .02 volts.

    E6-10 drops to about 1 volt running and E6-11 still has nothing.
     
  13. Oct 5, 2011 at 7:02 AM
    #53
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Bummer. Sounds like it's ECU time. :pout:
     
  14. Oct 5, 2011 at 7:06 AM
    #54
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    That's what I was thinking too. Now if a new ECU doesn't fix it, not sure what direction to take.

    I've read where a replacement ECU may need to be reprogrammed. Do you have any insight on that? Not sure that Toyota dealerships in KC would be too motivated to help out in a situation like that unless they are providing the part.

    Or is this the part where you mentioned that having the same part number is critical?
     
  15. Oct 5, 2011 at 7:11 AM
    #55
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    I've never heard that they need reprogrammed. The critical part of the exact number is that different configurations of truck have different ECM part numbers. For instance, two indentical trucks except trannys (one auto and one manual) will have different ECM's. Reason being is the ECM reads info from the auto tranny and tells it when to shift. The manual doesn't.
     
  16. Oct 5, 2011 at 7:41 AM
    #56
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    Gotcha.

    The "reprogramming" comments were on some that I saw on Ebay. Might have just been a disclaimer for the seller. Who knows.

    All I know is that so far you've provided valuable advice and guidance so far and I plan to follow your advice until I have this issue resolved.
     
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  17. Oct 6, 2011 at 9:58 AM
    #57
    bicklebok

    bicklebok Well-Known Member

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    Lumberwagon, I hate you are having all these problems with the ECM. I'm sure it's setting back your plans on the mods! LOL Anyway, just wanted to let you know I'm here and pulling for you.
     
  18. Oct 7, 2011 at 4:51 AM
    #58
    Thelumberwagon

    Thelumberwagon [OP] Well-Known Member

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    Thanks man! I know! How can I think about lift kits with this damn CEL issue? It's killin me. Not to mention my URD gizmo took away from my tire fund already. Got a baby due in a week so finances are going to be tighter than a nuns doohickie!

    I've been looking for a used ECU since that's the direction that it's pointing to. They range from 89.00 on ebay for one that looks like it was in a fire to about 300.00 from other salvage yards. Hoping to find one for cheap since it's still an "experiment" at this point. At least I consider it an experiment until the light goes out and stays out.

    The part number I need is 89661-04460.
     
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  19. Oct 7, 2011 at 5:41 AM
    #59
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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  20. Oct 7, 2011 at 12:57 PM
    #60
    bicklebok

    bicklebok Well-Known Member

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    LOL! i saw the burnt one on ebay for $89. Good luck buddy! Keep us posted.
     
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