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W-59 rebuild?

Discussion in '1st Gen. Tacomas (1995-2004)' started by toypower, Mar 28, 2015.

  1. Mar 28, 2015 at 9:24 AM
    #1
    toypower

    toypower [OP] Well-Known Member

    Joined:
    Mar 30, 2014
    Member:
    #126553
    Messages:
    213
    Gender:
    Male
    First Name:
    corey
    Niceville FL
    Vehicle:
    98 Reg Cab Tacoma
    Sas swap, dana 44 high pinion front, Corporate 14 bolt locked, disc brake conversion. 8 inch superlift springs on 39.5 iroks, 5:38 front and rear. Hydraulic assist, 3 inch body lift, Yukon axles front/rear, bilstein shocks, CAI, rock ripper header.
    Has anyone here successfully rebuilt a W-59 themselves?

    image.jpg
     
  2. Mar 28, 2015 at 10:42 AM
    #2
    gearcruncher

    gearcruncher Well-Known Member

    Joined:
    Nov 1, 2012
    Member:
    #90305
    Messages:
    7,144
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    Male
    First Name:
    Canadain bumper technician
    Great white North 51.0333° N, 93.8333° W
    Vehicle:
    2010.TRD.SportDCLB4x4Limited leather package
    TRD Sport Rally -5 speed automatic Limited ,Factory heated leather seats ,chrome package,Super white with front windows tinted to 35 % Dick Cepek DC-2 wheels Summer tires - Good year silent armor P265/65R17 Winter tires - Good year P265/65R17 Ultra Ice studded Illuminated 4x4 switch TRD 3rd brake light cover ($20) TRD seat belt shoulder protectors (5). ($50) TRD ...B pillar emblems ($20) TRD rear slider sticker with devil horns ( $6) TRD summer floor matts ($60) TRD steering wheel emblem ($20) TRD floor pedals .($95) TRD shorty antenna ($14) TRD front Windshield emblems ($17) TRD head pillows .($60) TRD head rest protectors TRD door scuff protection $20 TRD floor matt emblems ($40) TRD tow plug emblem . ($40) TRD cigarette lighter with LED.($35) TRD tissue dispenser ($12) TRD front bezel emblems ($9) TRD door emblems ($6) TRD lanyards($9) TRD lisence plates with TRD bolts($50) TRD fender emblems TRD center caps Part Number:PT904-35070-CC ($80) TRD cd
    THE W59 SERIES AND THE R155 SHARE MOST OF THE SAME ISSUES AND PARTS
    For you guys with the w59 transmission , look here. This is the complete FSM for a 1996 . http://web.archive.org/web/201011270...searchable.pdf

    Noisy bearings in W59 http://www.tacomaworld.com/forum/1st...ml#post9323268

    Loss of 3rd gear http://www.tacomaworld.com/forum/1st...hird-gear.html

    Linear spring swap for clutch pedal ( write up with pics)

    http://www.tacomaworld.com/forum/1st...ap-tw-how.html

    Linear spring pictures http://www.tacomaworld.com/forum/1st...-pictures.html

    AND here : http://www.tacomaworld.com/forum/te...ation-your-5-speed-transmission-write-up.html
     
    Last edited: Mar 28, 2015
  3. Mar 29, 2015 at 7:42 PM
    #3
    MrRiverMan

    MrRiverMan Compulsive tinkerer

    Joined:
    May 24, 2014
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    #130508
    Messages:
    409
    Gender:
    Male
    WNC
    Vehicle:
    2003 Taco 2.7 4x4 auto, 96 Taco 2.7 4x4 manual, previously 2000 Taco 2.7 4x4 manual, 1994 22RE 4x4 manual, and 1996 T100 4x4 auto
    I pulled it totally apart on my own - not too hard if you label everything. There were a couple of steps that weren't in the factory service manual.

    When I got down to the meat of it, I realized that buying a nice puller and the press I would need to get the bearings, gears, and synchros off and the new ones on would cost more than getting a professional to do it. Might have tried it for the experience, but it would have been an investment of time I didn't have. So I had the pulling and pressing done by someone else, then put it all back together myself. Works great - I'm up to 14k miles on it, just pulled a trailer from NC to NM and arrived today.
     
  4. Mar 29, 2015 at 7:44 PM
    #4
    45acp

    45acp Paint me back in Wyoming again...

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    Jonathan
    Boring, Wisconsin
    Vehicle:
    1981 Long bed 4x4
    Subbed! Good stuff. :popcorn:
     
  5. Mar 30, 2015 at 7:45 AM
    #5
    MrRiverMan

    MrRiverMan Compulsive tinkerer

    Joined:
    May 24, 2014
    Member:
    #130508
    Messages:
    409
    Gender:
    Male
    WNC
    Vehicle:
    2003 Taco 2.7 4x4 auto, 96 Taco 2.7 4x4 manual, previously 2000 Taco 2.7 4x4 manual, 1994 22RE 4x4 manual, and 1996 T100 4x4 auto
    Here's what it looked like before I took the shift forks off. Might have some other photos from the process, I'll have to look through my phone.

    [​IMG]
     
  6. Mar 30, 2015 at 10:58 AM
    #6
    bowyer2002

    bowyer2002 always tinkering

    Joined:
    Sep 4, 2009
    Member:
    #22295
    Messages:
    439
    Gender:
    Male
    NE Missouri
    Vehicle:
    01 Taco SR5 D-cab 4WD
    OME 882s, OME shocks all around and OME Dakar spring packs, ARB, Warn 8000, ARE shell, Custom rear bumper w/ reciever, 5-235/80R17 Cooper Discoverer ST MAXX on FJ wheels, grey wire mod, Hi-Lift, Hellas, Red-Line hood lifters, Scion radio, sliders, Safari snorkel & LED Ditch lights on CBI mounts.
    A workshop with a view. Nice!
     
  7. Mar 31, 2015 at 6:25 AM
    #7
    toypower

    toypower [OP] Well-Known Member

    Joined:
    Mar 30, 2014
    Member:
    #126553
    Messages:
    213
    Gender:
    Male
    First Name:
    corey
    Niceville FL
    Vehicle:
    98 Reg Cab Tacoma
    Sas swap, dana 44 high pinion front, Corporate 14 bolt locked, disc brake conversion. 8 inch superlift springs on 39.5 iroks, 5:38 front and rear. Hydraulic assist, 3 inch body lift, Yukon axles front/rear, bilstein shocks, CAI, rock ripper header.
    If you can post more pictures of the rebuild that would help me out a lot. I'm confident in doing it myself...I've just heard horror stories on other forums about doing this rebuild.
     

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