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Brilliant! Listened to Recommendations. Satoshi Grill Horn Relocation w/ Lots a Pics

Discussion in '2nd Gen. Tacomas' started by Cape Codder, Feb 12, 2011.

  1. Feb 12, 2011 at 6:29 PM
    #1
    Cape Codder

    Cape Codder [OP] Native Son

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    2010 TRD Sport 4x4 Access Cab 4.0L V6 Auto - Silverstreak Mica
    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    1st, Thanks to w8n4mud (link to his post & pic) and chris4x4 (link to his post & pic) for their Posts about the best location for the horns.
    From another "Satoshi Horn" Tread, Here

    You can also see my Satoshi Grill Separate Letter Emblem Write-Up, Here

    Also added My Backspacing/Offset Drawings in the "Wheel & Tires" forum

    And my only use for Plastidip, so far

    Standard Disclaimer: Don't damage your vehicle, I'm not responsible.
    This Write-Up is just how I did it.
    Please Post any questions here, rather than PM Me.

    After looking it over, I saw that I could reroute the Horn/Temp Sensor Harness.
    This is a very easy mod, with the exception of fitting your finger where they don't fit

    1st Unplug Horns and Temp Sensor (if applicable).
    Pop as many fasteners as needed to lift plastic off the top of the radiator
    Pull Wiring Harness backwards, unsecuring where necessary, until it's behind driver's headlight.

    I marked the harness in some of the photos
    Reroute Plugs and Harness (marked red) thru lowest hole in metal surrounding radiator (driver's side). Viewed from behind headlight

    [​IMG]



    EDIT: CAUTION: Please note the following
    Thank You Adam for Decreasing my Ignorance a little and watching out for all of Us.
    That was an Epic Fail on my part.
    I should have started that thread and asked the dumb question


    To clarify "Removal": I removed one or both screws to shift the AIRBAG SENSOR, just enough to get the Horn Plugs thru.
    I DID NOT Disconnect, ManHandle or Hammer on the AIRBAG SENSOR at any time!


    The rest viewed from in front of the radiator with Grill removed
    Removal of part, circled in photo (AIRBAG SENSOR), will be necessary to get the plugs thru.
    I was gonna start a thread, asking one of those dumb questions, "What's this part ???" :D
    But I figure someone here's gonna tell me.
    So to continue, Loosen and Shift the unknown part (AIRBAG SENSOR), circled in the picture.
    Resecure the Airbag Sensor after feeding the Horn/Temps Sensor Plugs and harness thru.

    [​IMG]

    Route below Tranny Cooler and cable tie where convenient.
    [​IMG]

    [​IMG]


    Sorry, been a while. Looking at my pictures, I believe I used Stainless 3/8-16 x 3/4" or 1" Bolts and Nylocks (Nylon Insert Nuts) with Flat and Heavy Fender Washers.
    Alternative is to use Nuts and Lock Washers, but putting both on will be tough. You'll understand later.
    The hardest part of the Job is getting fingers and wrench behind metal cross member to start and tighten the nuts.
    Fender Washers, both in front and behind metal
    Any large nuts and bolts will do
    Mount Horns from front: Bolt, Flat Washer, Horn, Fender Washer, thru Slotted Hole in Metal, Fender Washer, NyLock.
    I used the two equally spaced slotted holes closest to center.
    Don't forget to plug in the Horns

    EDIT:

    [​IMG]


    [​IMG]


    Both Horns as viewed thru REMOVED Grill
    [​IMG]


    [​IMG]


    Continue the Harness past the Horn location for the Temp Sensor.
    The Harness just reached an existing Slotted Hole
    After plugged in, the Temp Sensor snapped right into an existing hole on passenger's side.
    [​IMG]


    [​IMG]


    Side View from Passenger's Side
    [​IMG]


    Viewed thru Lower Grill.
    Once Grill installed and hood closed, you don't see them.
    I was going to Mesh my Lower Grill anyway
    [​IMG]


    [​IMG]


    [​IMG]


    [​IMG]


    [​IMG]


    [​IMG]


    Look Ma, No Horns
    [​IMG]


    Finished
    Link to Emblem Write-Up Here or in My Sig
    [​IMG]

    Hope this is helpful
    Happy Modding and Enjoy your Tacoma


    CC
     
  2. Feb 12, 2011 at 6:42 PM
    #2
    The1youluv2hate

    The1youluv2hate Well-Known Member

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    5100's@1.75 Horns (Andres) Satoshi TRD cat back BHLM
    Thanks I'm relocating the 2morro
     
  3. Feb 18, 2011 at 8:17 AM
    #3
    Toyotacrawler

    Toyotacrawler She's got the jimmy legs

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    Looks great man! Great write up! Gonna do this tomorrow for sure!
     
  4. Feb 22, 2011 at 6:31 PM
    #4
    Cape Codder

    Cape Codder [OP] Native Son

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    2010 TRD Sport 4x4 Access Cab 4.0L V6 Auto - Silverstreak Mica
    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    Thanks, more pics than words.
    Quick & easy mod

    CC
     
  5. Feb 22, 2011 at 6:35 PM
    #5
    skistoy

    skistoy Make mine a Double!

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    Rear Spring TSB,Billy 5100@.85,Bull bar,Nerfbar,Painted Grill,Painted Rims,Bed D-rings,Compustar Starter,Goodyear Duratrac's,Transmission TSB,Brake Overide
    OUTSTANDING write up

    great job with the pictures
     
  6. Feb 22, 2011 at 6:48 PM
    #6
    YumaTRD

    YumaTRD Chewie is my Co-pilot

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    SAS, Flat bed, 22R, BFG Muds,
    Very nice
     
  7. Feb 22, 2011 at 8:07 PM
    #7
    08PRELB

    08PRELB Don't Tread On Me

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    The "unknown" part in the second pic is the air bag sensor that deploys the air bags if you get in an accident. That being said you should take extra care when handling this piece. Other than that good write up and I will be doing this soon!
     
  8. Feb 22, 2011 at 8:44 PM
    #8
    Cape Codder

    Cape Codder [OP] Native Son

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    2010 TRD Sport 4x4 Access Cab 4.0L V6 Auto - Silverstreak Mica
    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    Thanks
    Thanks
    Thank You Adam for Decreasing my Ignorance a little and watching out for all of Us.
    That was an Epic Fail on my part.
    I should have started that thread and asked the dumb question.
    Have Edited the OP reflecting that information
    Thanks again

    CC
     
  9. Feb 22, 2011 at 9:08 PM
    #9
    builthatch

    builthatch MiG-21 superfan

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    Hella DOT wattage high performance 9003 headlight bulbs, Optilux by Hella XY h10 fog light bulbs, Suntek HP50 tint, AFE Stage II Si intake
    typically yellow connectors mean SRS system. i know that the unknown part being SRS was already mentioned, but i'm just saying, generally, interior/exterior that rule applies.
     
  10. Feb 22, 2011 at 10:52 PM
    #10
    06rubi

    06rubi Well-Known Member

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    Great write-up! Looks like a nice job for my 14 year old and his straw like fingers
     
  11. Feb 23, 2011 at 4:52 AM
    #11
    StandingCow

    StandingCow Well-Known Member

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    I just threw the airbag sensor away...

    lol jk jk... thanks for the write up dude. I will be doing this once it warms up.
     
  12. Feb 23, 2011 at 8:34 AM
    #12
    OZ-T

    OZ-T All of those moments....will be lost.....in time

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    On my list of mods now , thanks for the write-up .
     
  13. Feb 23, 2011 at 3:43 PM
    #13
    Cape Codder

    Cape Codder [OP] Native Son

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    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    I now remember reading that somewhere, but it wasn't relevant at the time, so I guess it didn't register.
    It's in the Memory Banks now, won't forget that information again.
    Thanks

    Thanks.
    So there is a reason to have kids. :wink:

    Thanks, I'm with ya on the warm weather.
    I have a warm weather list.
    Above pictures were taken early last fall.
    Just got around to the Write-Up.

    Glad to be of help. You must have the weather issue too, though.


    CC
     
  14. May 21, 2011 at 11:32 AM
    #14
    Sapper Six

    Sapper Six Active Member

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    Outstanding how-to! Thanks for taking the time to do this for us man.

    I just did it now, went off without a hitch. You were right, for anyone but small children with tiny hands, re-mounting the horns was tricky with getting fingers back there to put the washers and nuts in place.

    Thanks again!
     
  15. May 27, 2011 at 10:35 PM
    #15
    jb3pin

    jb3pin Active Member

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    Nice write up, thanks. I managed to thread the horn and temp sensor wires through a passage above the airbag sensor which eliminated any need to touch it altogether.
     
  16. Jun 27, 2011 at 8:47 PM
    #16
    Cape Codder

    Cape Codder [OP] Native Son

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    2010 TRD Sport 4x4 Access Cab 4.0L V6 Auto - Silverstreak Mica
    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    Thanks Guys, and Your Welcome.
    Don't remember why I went with the lowest opening.

    CC
     
  17. Aug 2, 2011 at 6:09 PM
    #17
    Cape Codder

    Cape Codder [OP] Native Son

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    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    Thought I'd Bump this for the new members I see, doing the Satoshi Grill Mod.


    CC
     
  18. Aug 13, 2011 at 7:49 PM
    #18
    primer

    primer Well-Known Member

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    OK
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    Thanks for the great write up. Rep to you. I did this finally today.

    As noted above - routing the harness through the other hole means you don't have to touch the SRS sensor.

    I also just used two existing bolts for the support bars down there to mount the horns. The spacing isn't quite right - so I pulled some of the wire for the temp sensor out of the loom and extended the wire between the two horns. Just soldered a few inches of wire in. But it was very easy to do.

    If you do this don't forget to get some high temp paint and paint your AC condenser while you're at it. Now I am Satoshi ready. Just have to finish the actual grill...
     
  19. Aug 15, 2011 at 8:14 PM
    #19
    Cape Codder

    Cape Codder [OP] Native Son

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    Hangin' Out in the Atlantic
    Vehicle:
    2010 TRD Sport 4x4 Access Cab 4.0L V6 Auto - Silverstreak Mica
    Silver Tube Step, TRD Skid Plate, Color Matched Satoshi Grill w/ Individual Letters Toyota Emblem, Avid LiteBar & Hitch Step Color Match Powdered w/DIY Front Plate Holder (NO Bumper Holes), DeBadged, SockMonkey Hood Scoop & Tailgate Decals, DeBadged Leer 100LX Cap w/ Adventure Pkg & Remote Lock, Bilstein Shocks, 17-in. TRD Sport Wheels, P265/65R17 Bridgestone Dueler H/T, 6 CD Changer w/SubWoofer, BluLogic Hands Free, UltraGauge, Pro-Fit & Pro-Clip Device Holders, AutoMate Alarm & Remote Start, WeatherTech FloorLiners (Frt & Rr), WeatherTech All Weather Mats (Over Front Liners ), Tint, WeatherTech Headlight / Foglight Protection, AutoBahnd RoadBlock Paint Protection System, Driver's Door Keytechniques Keyhole Cover, Bed Mat, Spare Lock, Wheel Locks, LifeLong Locks Class 5 Locking Hitch Pin, FogLight Anytime, Tailgate Hoseclamp, 4 Extra Bed "D" Rings, Charcoal/Blk Wet Okoles (frt & rr), LED's @ Dome, Maps, Lic Plate & 3rd Brake, TSBs Transmission & Leaf Spring
    Thanks, Glad to be of Service
    Lookin' forward to Pics of Satoshi
    They're a lot of work, but worth it IMO

    CC
     
  20. Oct 14, 2011 at 11:06 AM
    #20
    JustinL

    JustinL Well-Known Member

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    Baby seat mod
    Since you said to post here instead of PMing you, I'm reviving this thread (sorry all)

    In the pic from what you posted above, I circled 2 parts:
    #1. shows where I can pull the temp sensor to - this is the farthest point I can pull it after rerouting it through the SRS sensor hole. I cut every fastener I could find behind the headlight, but it's still not as much slack as what you're showing in your picture.
    #2. shows the nut I used to mount one of the horns
    [​IMG]

    So as it stands right now, I'm running one horn (one better than none, I guess)
     
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