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OBA -> On Board Air Mega Thread & BS

Discussion in 'Technical Chat' started by Gunshot-6A, Oct 20, 2013.

  1. Oct 20, 2013 at 6:38 PM
    #1
    Gunshot-6A

    Gunshot-6A [OP] Prime Beef

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    Disclaimer: The OP of this thread has since been banned. I've volunteered to take over the OP duties and will continue to update this post with information. The subsequent posts are form the original OP and I will leave those posts as they are.

    _________________________________________________________

    General information (in my own unscientific explanation):
    - On-Board Air (aka OBA) is to have compressed air available on your vehicle for several different reasons: Air up tires, to activate locker(s), train horns, etc.
    - Installation involves 12V electrical (relay, wiring, switch) and plumbing for the air (a lot of people will use Loc Tite 545 thread sealant as oppose to good ol teflon tape)
    - Kits are available through Viair, ARB, etc but a lot of people piece together their own kits to fit their needs

    Most OBA set ups will have the following components:

    Compressor
    [​IMG]
    [​IMG]

    Tank (which a lot of people mount underneath the bed where the spare usually mounts)
    IMAG0121_b2a8e5a2c22805040353b1e7e89332d47ec0fc85.jpg

    Pressure Switch (needed if you have a tank so the compressor knows when to turn on/off)
    [​IMG]

    Quick Disconnect fittings
    [​IMG]

    Pressure gauge
    [​IMG]

    [​IMG]

    For air lockers and the Viair set up, you'll need a pressure regulator
    [​IMG]

    airline (not to be confused with air hoses). This is what most people use to plumb air to/from the compressor/tank/quick disconnects/etc
    [​IMG]
    various fittings
    [​IMG]

    Hose and air chuck
    [​IMG]




    Links to useful posts:
    Compressor mounted inside 2nd gen bedside (behind tall light) and another one
    MV90 Compressor mods
    Comparing MV90 compressor to ARB compressors
    Hardware needed to mount quick disconnect
    2WayAir system info
    Belt Driven Air a.k.a Unlimited On-Board Air

    Links to OBA set ups:
    barlowrs
    AaronARF
    MJonAgs32
    nvwiggins
    InTheRough
    2008taco
    Sandman614
    vern650
    adriancast
    shreddindan
    Tao Zero
    THE CALICO
    Crom
    916TacoTruck
    Nate87
    northwesttaco
    anthony250f
    fishfinder
    anthony250f
    Ritchie
     
    Last edited by a moderator: Jun 7, 2016
  2. Oct 20, 2013 at 6:38 PM
    #2
    Gunshot-6A

    Gunshot-6A [OP] Prime Beef

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    Some Links to threads here on TW - I will organize these by type of install as I get time. For now this is a DUMP of the TW links I have been reading.

    http://www.tacomaworld.com/forum/2nd-gen-tacomas/31975-my-board-air-setup.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/150258-board-air-install-lots-o-pics.html
    http://www.tacomaworld.com/forum/technical-chat/26962-board-air.html
    Belt Driven Setup On a Tacoma -> http://www.tacomaworld.com/forum/2n...ven-air-compressor-k-unlimited-board-air.html
    http://www.tacomaworld.com/forum/1st-gen-tacomas/113377-board-air-air-tools.html
    http://www.tacomaworld.com/forum/2n...ngine-mounted-york-compressor-2nd-gen-v6.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/152367-onboard-air-compressor.html
    http://www.tacomaworld.com/forum/buy-sell-trade/150250-fs-viair-onboard-air-system.html#post2993040
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/128612-board-air.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/128301-arb-air-compressor.html
    http://www.tacomaworld.com/forum/florida/205090-board-air-install.html
    http://www.tacomaworld.com/forum/technical-chat/296609-board-air.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/62475-my-oba-board-air-setup.html
    Belt Driven Saga? http://www.tacomaworld.com/forum/2nd-gen-tacomas/290646-belt-driven-air-saga.html
    http://www.tacomaworld.com/forum/off-roading-trails/254159-air-compressors.html
    Sick Oakley Setup http://www.tacomaworld.com/forum/2nd-gen-tacomas/184959-onboard-shower.html
    Horns and tanks http://www.tacomaworld.com/forum/2nd-gen-tacomas/289487-air-compressors.html
    Fire Extinguisher MOD http://www.tacomaworld.com/forum/2nd-gen-builds/52748-board-air-cheap.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/200896-board-air-trd-engine-bay.html
    Poll and mention of the CO2 Systems http://www.tacomaworld.com/forum/off-roading-trails/104454-board-air-winch.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/293525-choosing-board-air.html
    Air ride, Bags, 2 x 1gal tanks http://www.tacomaworld.com/forum/2nd-gen-tacomas/83002-my-board-air-effort.html
    VIAIR Medium Duty OBA Kit 10003 Install http://www.tacomaworld.com/forum/2nd-gen-tacomas/277563-vallions-board-air-writeup.html
    1st Gen stuffhttp://www.tacomaworld.com/forum/1st-gen-tacomas/104977-board-air-setup-first-gen.html
    1st Gen Installs http://www.tacomaworld.com/forum/off-roading-trails/64768-what-onboard-air-kit.html
    http://www.tacomaworld.com/forum/off-roading-trails/43254-request-pics-onboard-air.html
    1st Gen AC Compressor MOD http://www.tacomaworld.com/forum/1st-gen-tacomas/144002-c-into-onboard-air.html
    http://www.tacomaworld.com/forum/1st-gen-tacomas/283404-board-air-compressors-your-preference.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/231413-board-air-setup-questions-accessories.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/211894-board-air-setup.html
    Detailed install 2nd gen http://www.tacomaworld.com/forum/2n...-06-taco-expo-build-thread-5.html#post2582788
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/68622-thoughts-board-air-setup.html
    http://www.tacomaworld.com/forum/off-roading-trails/157864-board-carry-air-tank-oba-thoughts.html
    Dual tanks in the rear fenders of the Bed http://www.tacomaworld.com/forum/2nd-gen-tacomas/218954-onboard-air-2nd-gen.html
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/160000-arb-board-twin-air-compressor-kit.html
    http://www.tacomaworld.com/forum/2nd-gen-builds/21474-dark-knight-build-3.html#post561832
    http://www.tacomaworld.com/forum/2nd-gen-tacomas/51442-board-air-few-questions.html
    2nd gen AC Compressor MOD http://www.tacomaworld.com/forum/2nd-gen-tacomas/237932-turn-c-compressor-into-onboard-air.html
    http://www.tacomaworld.com/forum/off-roading-trails/153929-oba-board-air-need-help-please.html
    DDD'd pics http://www.tacomaworld.com/gallery/showphoto.php/photo/20666/cat/500
    Audi Air Reservoir MOD (good find @ejwan)
    https://www.tacomaworld.com/threads/oba-on-board-air-mega-thread-bs.299523/page-106#post-25182794
     
    Last edited: Apr 27, 2021
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  3. Oct 20, 2013 at 6:38 PM
    #3
    Gunshot-6A

    Gunshot-6A [OP] Prime Beef

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    Here are some off site links


    http://www.grungle.com/endlessair.html
    http://www.bajataco.com/onboardair/quickair01.html
    http://www.lieblweb.com/liquidco2.html
    http://www.4x4review.com/the-source-compressed-air-system/
    http://forum.ih8mud.com/60-series-wagons/259374-borad-air-york-210-install.html
    Heavy Duty Filter http://www.onboardair.com/coalescing-filter.htm
    http://aircompressors.oasismfg.com/viewitems/air-compressors/xd4000-continuous-duty-air-compressors?
    http://www.stanceworks.com/forums/forumdisplay.php?f=72
    Hardlines! http://forums.vwvortex.com/showthread.php?4171339-what-are-Hardlines/page35&highlight=hardlines
    http://www.cardomain.com/ride/832238/2005-toyota-tacoma-double-cab-pickup-4d-5-ft/
    Accessories and whole kits for Air Ride http://thorbros.com/front_page
    http://ph.parker.com/us/en/air-preparation-frl-and-dryers
    http://accuair.com/index.html
    http://www.meridianmedicalusa.com/
    http://viaircorp.com/
    http://www.stanceworks.com/forums/forumdisplay.php?f=72
    http://www.automationdirect.com/adc...ittings_-a-_Air_Couplings/Swivel_Air_Fittings
    http://www.garagejournal.com/forum/showthread.php?t=76515
    http://www.trix-blaustrahl.de/pages/download/download_en.html
    http://www.airliftperformance.com/control-systems/
    http://www.mcmaster.com/#standard-metal-tubing/=p0fegk .035
    http://www.grainger.com/Grainger/PA...?cm_mmc=PJX-_-GraingerBrand-_-43737-_-Generic
    http://www.grainger.com/Grainger/PA...?cm_mmc=PJX-_-GraingerBrand-_-43737-_-Generic
    http://www.grainger.com/Grainger/PA...?cm_mmc=PJX-_-GraingerBrand-_-43737-_-Generic
    http://www.grainger.com/Grainger/PA...?cm_mmc=PJX-_-GraingerBrand-_-43737-_-Generic
    http://www.homedepot.com/b/Tools-Ha...cessories-Compressor-Accessories/N-5yc1vZc29m
    Interesting install in Cars http://forums.vwvortex.com/showthread.php?4016771-show-me-your-trunk
     
    Last edited by a moderator: Nov 6, 2013
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  4. Oct 20, 2013 at 6:39 PM
    #4
    Gunshot-6A

    Gunshot-6A [OP] Prime Beef

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    Some tools used in hardlines

    Preventing leeks

    Loctite 545
    Loctite 565
    Teflon Tape
    http://www.youtube.com/watch?v=fqPCINGw3tc
     
    Last edited by a moderator: Oct 20, 2013
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  5. Oct 20, 2013 at 6:43 PM
    #5
    Guerrilla

    Guerrilla L(.)(.)K@G(.)(.)Dz

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    Stuff
    That is one awesome and unique set up there!
     
  6. Oct 20, 2013 at 7:04 PM
    #6
    skygear

    skygear                    

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    I agree. There is a whole thread on Hard lines and similar setups on a VW forum./ My truck is NOT a 'tuner' setup, but I am taking the knowledge I gain from them and will apply it to my install.

    I feel HARD LINES have pros and cons, then again, looking at out break line setups - they are all hardlines.

    accumulators, filters, water traps are all part of the systems and these guys know there stuff.
     
  7. Oct 20, 2013 at 7:06 PM
    #7
    skidooman

    skidooman I'm your huckleberry

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    Kings, JBA, BAMF, C4, Deaver, Prinsu, TJM, SnugTop, 5.29s
  8. Oct 20, 2013 at 7:28 PM
    #8
    skygear

    skygear                    

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    I know, I know... Working on it.
     
  9. Oct 20, 2013 at 7:41 PM
    #9
    skidooman

    skidooman I'm your huckleberry

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    Haha, not rushing you at all. OBA is on my to do list. I am just subbing so that I can refer back to it once I start building my system. Take your time.
    :thumbsup:
     
  10. Oct 20, 2013 at 7:43 PM
    #10
    Delmarva

    Delmarva Mayor of TW

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    It's the wife's T4R so it's stock
  11. Oct 20, 2013 at 8:10 PM
    #11
    skygear

    skygear                    

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    No problem- Damn, theres lots to read...
     
  12. Oct 20, 2013 at 8:26 PM
    #12
    skygear

    skygear                    

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    My current gear sitting on the floor is

    2x Compressors
    5gal tank ALUMINUM
    Pressure Switch
    Various Parker fittings
    Universal Quick disconnects
    Wire
    Switches
    Fuses

    Considering

    1. Digital send units for monitoring the pressure?
    2. Digital gauges?
    3. Thermal management system?
    4. Thermometers/?



    Already Installed

    Dual 31M batterys
    0 gauge run from front to rear
    Digital Volt Meters

    Future aspirations

    Hopefully I can find a fabricator that will make me a set of AIR TANK SLIDERS and hydtostatic test them for over 200psi
    Then I might repurpose the air tank as a water tank being that it is ALUMINUM

    When the time comes, I want to put in a HO Alternator. At least 3x the Tacoma's Alternator output. Found a 440amp ;)
     
    Last edited: Nov 6, 2013
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  13. Oct 20, 2013 at 8:47 PM
    #13
    skygear

    skygear                    

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    I started looking for the tools online to bend the tubing, flare, terminate etc. HomeDepot has most of it but at a premium price point. AMAZON has them at almost $30-$40 cheaper.
     
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  14. Oct 20, 2013 at 9:38 PM
    #14
    Sciomar

    Sciomar Well-Known Member

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    Great thread idea, this is definitely on my to do list. Thanks for consolidating it OP!
     
  15. Oct 20, 2013 at 9:45 PM
    #15
    skygear

    skygear                    

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    I will be doing more in here. Getting the links in one place then re read it all and put it inn here concisely. hopefully
     
  16. Oct 21, 2013 at 7:31 PM
    #16
    zopperman

    zopperman LED & HID positive

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    Lift, 32" Duratracs, sliders, LED light bar, interior LEDs, sweet tunes & sub, OBA, sliders, TRD 16" 6 spoke wheels, CB, HID spotlights, electrical mods, etc.
    Here's my setup - skip to the last page, OBA for < 150 if you're cheap and just need to fill tires :D
     
  17. Nov 5, 2013 at 3:15 PM
    #17
    skygear

    skygear                    

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    Okay donkeys. We all have been looking for the perfect mounting spot for our compressors. I think I finally found it.

    In the absolute last part of the install of compressors, I ran into an issue on the passenger side storage compartment in the bed next to the power outlet. IT WAS TO SHORT for the length of the compressor. Made a bracket out of some aluminum angle bar and started to bolt her up.

    Well, ran into another hitch. when the box is fully screwed into the factory position. It hits the bracket I made. Fiddling with it, I noticed the backplate from where the tail lights are!

    That spot in the wheel well where the tail lights is. Perfect fit, plate and all. drill 4 holes on either side (both for me) and run the rest of the wiring/ plumbing. No clue why we ALL missed this over the years.

    After my correspondence with a couple manufacturers, they said the only position I could NOT mount it would be upside down due to moisture. ANY OTHER POSITION IS FINE. Asked if all compressors were the same, and was told any non oiled system should be.

    The location up there has relatively clean air and lots of flow to cool it off. If you wanted to relocate the air intake and filters, you could go straight to either box similar to the other "breather mods"

    In the middle of it right now. Stopped to fill my belly. Will upload some shortly with tapatalk. Nutz how no one thought of this before. Or posted about it for that matter.

    pic of the back plate of the tail light housing area from up under the wheel well

    subyhyga_29d70143425c62b6fe145a4e1084802cabcfd9c0.jpg
    tybane8a_2be1b64853e0544f22a08d25169cb5135a6fdce9.jpg3u6ymydu_b384d19ba6a14534d030a9c7e531f8660543e2f0.jpg
    Might use that space for my water pump for the OBW also.

    Notice in the pic above. There is my power distribution block and some 00 gauge in there.

    6uvugage_80d83ecb3df2227df918c40e2d30f408f9d5b53f.jpgetazyqet_d25ab1cf2902c90b03fbc968b03217981e0efd7d.jpgubuqenem_2e637f3ecb379e300418dc8a2549ed4d2c330317.jpg
    8e5e7u9u_e713637d5fda4d428b3fe2484f11b5c55d7cda03.jpg

    Temporary location for the 5 gallon air tank. right above the tow hitch. Drill 2 holes in painted them then use hose clamps to attach it
    might even have room to put my spare tire back in.

    Just waiting on the relays I ordered. Finished up a couple more plumbing connections. Used two 90° 3/8" elbows, and four 3/8" hose nipples to connect the compressors.

    Started looming closer at the SPOD solution when I started counting the amount of relays my system would require. Wont be a good option for me. I will need more than one of these can provide. Two would not be cost efficient. I can build one for less.

    Exactly. Yours will fit. Put it on the TRD 120v Outlet side. Yes Rear bulk head of the tail lights.

    Some install tips for everyone.

    1. Remove the Tire for easier access of the space
    2. Remove wheel well lining at least half way and fold backwards.
    3. Remove the tail light and disconect the harness
    4. remove the cubby hole box with a TORX bit and disconnect the harness
    5. take some nail polish/ paint/ touchup paint/ etc. and 'paint' the bottoms of the rubber feet
    6. while it is still wet, shove the compressor up in that space and firmly plant the feet in the desired install location. -YOU NOW HAVE DRILL HOLES MARKED-
    7. Use a drill to make the holes. Slightly oversized is fine. Washers are a blessing. - I USED A STEPPER BIT-
    8. Grab a buddy to tighten a couple nuts on the opposite side while you hold it in place so you can finish the work - washers on the bolt head, then through the rubber grommet on the compressor, through the bulk head, then a washer, lock ring, and finally the nut - or just use a few nylock nuts in place of the lock ring/ lock washer and the standard nut
     
    Last edited: Nov 14, 2013
  18. Nov 5, 2013 at 3:18 PM
    #18
    ChamYota

    ChamYota Crash Bandicoot Or Groot AKA Cham "Scottalot" Yota

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    H1 Morimoto projector with XB35 4300K bulbs with Mini-gatling gun shrouds, BHLM. Debadged,OEM roof rack,TW sticker,Sockmonkey Beside decals,265/70/16 Nitto terra grapplers with dick cepek DC'2 wheels,weathertech floor liners(front/back),USA Spec Ipod reader,Scanguage II,Bestop Supertopper and more in the works...
    pics..
     
  19. Nov 5, 2013 at 3:18 PM
    #19
    benbacher

    benbacher Purveyor of Fun Vendor

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    Too many to list now.
  20. Nov 5, 2013 at 4:49 PM
    #20
    benbacher

    benbacher Purveyor of Fun Vendor

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    Dude. That is brilliant use of space. I am definitely doing this.
     
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